Patent classifications
B23B37/00
Tool attachment and through spindle coolant systems for use with ultrasonic machining modules
An ultrasonic machining module that includes an ultrasonic transducer, wherein the ultrasonic transducer is adapted to receive a machining tool and a vibration-isolating housing adapted to be both compatible with a machining system and to receive the ultrasonic transducer therein, wherein the housing further includes at least one modification for isolating all vibrations generated by the ultrasonic transducer when the device is in operation except axial vibrations transmitted to the machining tool, thereby preventing unwanted vibrations from traveling backward or upward into the machining system. The ultrasonic machining module may also include an acoustically tuned collet and/or an acoustically tuned system for delivering coolant fluid through the module to a machining tool or target substrate.
Tool attachment and through spindle coolant systems for use with ultrasonic machining modules
An ultrasonic machining module that includes an ultrasonic transducer, wherein the ultrasonic transducer is adapted to receive a machining tool and a vibration-isolating housing adapted to be both compatible with a machining system and to receive the ultrasonic transducer therein, wherein the housing further includes at least one modification for isolating all vibrations generated by the ultrasonic transducer when the device is in operation except axial vibrations transmitted to the machining tool, thereby preventing unwanted vibrations from traveling backward or upward into the machining system. The ultrasonic machining module may also include an acoustically tuned collet and/or an acoustically tuned system for delivering coolant fluid through the module to a machining tool or target substrate.
Device and method for transferring electrical power to a high-speed rotating object
A device and method using the electromechanical properties of piezoelectric materials to generate and deliver electrical power to a high speed electrically powered rotatable shaft. The device has a stationary module that is connected to an electrical source; and has a rotatable module, which is mechanically connected to the electrically powered rotatable shaft. The rotatable module rotates relative to the stationary module. When the stationary module is electrically energized, the stationary piezoelectric component expands and causes the rotatable piezoelectric component to compress. When the rotatable piezoelectric component compresses, it generates electrical power transferred to the electrically powered rotatable shaft. Thus, electrical energy can be delivered to the electrically powered rotatable shaft without a direct electrical connection. The present invention is particularly useful in applications requiring large diameter through-hole dimensions.
Ultrasonic cutting holder for honeycomb core
The present disclosure discloses an ultrasonic cutting holder for a honeycomb core, including a holder, a swing mechanism, a transducer, a first-stage amplitude transformer, a second-stage amplitude transformer, an ultrasonic cutting tool, and an ultrasonic power transmission mechanism. The present disclosure provides an ultrasonic cutting holder for a honeycomb core with large amplitude output capacity and considering the interchangeability requirements among different vibration systems, which solves the problem of the applicability of ultrasonic cutting holder on the universal machine tool and improves the automation level of ultrasonic cutting.
Method and Device for Controlling an Ultrasound Tool Unit for Machining on a Machine Tool
The present invention relates to a method and a device for controlling an ultrasound tool unit for machining a workpiece on a machine tool. For this, a plurality of parameter sets are stored on a storage device of a control device of the machine tool. When controlling an ultrasound transducer of the ultrasound tool unit received on a work spindle of the machine tool on the basis of a sensor signal input into a controller by means of a generator operated by the controller, on the basis of a first parameter set, which is associated with the ultrasound tool unit and sets the operation of the controller, an operating setting of the controller is switched by changing the first parameter set setting the operation of the controller on the basis of a second parameter set, which is associated with the ultrasound tool unit, of the plurality of parameter sets stored on the storage device.
Method and Device for Controlling an Ultrasound Tool Unit for Machining on a Machine Tool
The present invention relates to a method and a device for controlling an ultrasound tool unit for machining a workpiece on a machine tool. For this, a plurality of parameter sets are stored on a storage device of a control device of the machine tool. When controlling an ultrasound transducer of the ultrasound tool unit received on a work spindle of the machine tool on the basis of a sensor signal input into a controller by means of a generator operated by the controller, on the basis of a first parameter set, which is associated with the ultrasound tool unit and sets the operation of the controller, an operating setting of the controller is switched by changing the first parameter set setting the operation of the controller on the basis of a second parameter set, which is associated with the ultrasound tool unit, of the plurality of parameter sets stored on the storage device.
BUILT-IN TYPE SUPERSONIC SPINDLE AND EXCITATION METHOD USING SAME
The present invention relates to a built-in type spindle, and more particularly, to a built-in type supersonic spindle, which includes a housing having a built-in spindle unit therein and a supersonic vibrator pressing the built-in spindle unit in order to enhance machining accuracy and reduce a damage of a bearing by vibrating a spindle and the bearing at the same time, and an excitation method using the built-in type supersonic spindle.
BUILT-IN TYPE SUPERSONIC SPINDLE AND EXCITATION METHOD USING SAME
The present invention relates to a built-in type spindle, and more particularly, to a built-in type supersonic spindle, which includes a housing having a built-in spindle unit therein and a supersonic vibrator pressing the built-in spindle unit in order to enhance machining accuracy and reduce a damage of a bearing by vibrating a spindle and the bearing at the same time, and an excitation method using the built-in type supersonic spindle.
Ultrasonic vibration processing device
Provided is an ultrasonic vibration processing device which can suppress vibration of components due to an ultrasonic vibrator and can perform processing using ultrasonic vibration in a preferable manner; the ultrasonic vibration processing device includes: a housing (10); an ultrasonic vibrator (20) including a horn portion (21A) to which a tool holder (70) is detachably attached and a piezoelectric element (23), the ultrasonic vibrator having a rear end located at a node of ultrasonic vibration and being supported inside the housing (10) so as to be rotatable; a connecting portion (30) stored in the housing (10) so as to be rotatable together with the ultrasonic vibrator (20); a motor (40) connected to the connecting portion (30); and a non-contact power supply unit (50) including a primary transformer (51) and a secondary transformer (52), the primary transformer (51) being fixed to the housing (10) and including a primary coil (51B) that receives high frequency power from an external power supply, the secondary transformer (52) being connected to the rear end of the ultrasonic vibrator (20) with a clearance maintained between the secondary transformer (52) and the primary transformer (51) and including a secondary coil (52B) that supplies an induced electromotive force to the piezoelectric element (23).
Ultrasonic vibration processing device
Provided is an ultrasonic vibration processing device which can suppress vibration of components due to an ultrasonic vibrator and can perform processing using ultrasonic vibration in a preferable manner; the ultrasonic vibration processing device includes: a housing (10); an ultrasonic vibrator (20) including a horn portion (21A) to which a tool holder (70) is detachably attached and a piezoelectric element (23), the ultrasonic vibrator having a rear end located at a node of ultrasonic vibration and being supported inside the housing (10) so as to be rotatable; a connecting portion (30) stored in the housing (10) so as to be rotatable together with the ultrasonic vibrator (20); a motor (40) connected to the connecting portion (30); and a non-contact power supply unit (50) including a primary transformer (51) and a secondary transformer (52), the primary transformer (51) being fixed to the housing (10) and including a primary coil (51B) that receives high frequency power from an external power supply, the secondary transformer (52) being connected to the rear end of the ultrasonic vibrator (20) with a clearance maintained between the secondary transformer (52) and the primary transformer (51) and including a secondary coil (52B) that supplies an induced electromotive force to the piezoelectric element (23).