Patent classifications
B23C1/00
Systems and methods for real-time monitoring of micromilling tool wear
The wear status of a micro-endmill tool may be inferred by monitoring the chip production rate of the tool in operation. Chips may be extracted from a work area, captured on an adhesive surface, imaged, and counted to determine the chip production rate. When the rate of chip production falls, the feed rate of the micro-endmill may be modified to a level suitable for the current state of tool wear. In this manner, costly and inconvenient work stoppages to evaluate the wear status of a tool are eliminated.
Method of forming three-dimensional decorative items
Aspects of the present disclosure relate to methods for fabricating components, for example, 3D decorative items. In an embodiment, a method including positioning a spoil board on a worktable of a computer numeric control (CNC) machine; operating the CNC machine in a first mode to create an outline in the spoil board; positioning a first workpiece on the spoil board and over at least a portion of the outline; and operating the CNC machine in a second mode to cut into a portion of the first workpiece.
Fabrication system and method of using the same
A fabrication system may generally comprise an x-y positioning assembly, a clamping head to receive an end effector, wherein the clamping head is coupled to the x-y positioning assembly, a z positioning assembly, a platform including a surface that is rigid and substantially planar, wherein the platform is coupled to the z positioning assembly, and a controller operably coupled to the x-y positioning assembly, end effector, z positioning assembly, and platform. Methods of using the fabrication system are also described.
Machining apparatus
A machining apparatus includes a first frame including a first surface formed along a Z-axis direction and a second surface formed along a Y-axis direction. An X-axis moving mechanism and a Z-axis moving mechanism are disposed on the first surface side of the first frame. A Y-axis moving mechanism is disposed on the second surface side of the first frame. A second frame supports the first frame from the second surface side of the first frame. An A-axis rotating mechanism, a B-axis rotating mechanism, and a supporting mechanism that supports an object to be machined are moved by the Y-axis moving mechanism. The t Y-axis moving mechanism is disposed in a space located below the first frame in the Z-axis direction, and formed by the second flame.
Adjustable fixture for a multi-spindle machine
A method and apparatus for processing workpieces to form parts. Tools associated with a multi-spindle machine may be positioned with respect to a plurality of workpieces on a fixture comprising a plurality of platforms and an adjustment system. Each platform may be individually moveable with respect to others in the plurality of platforms about a number of axes. The plurality of platforms may be configured to hold the plurality of workpieces in which each platform may be configured to hold a workpiece in the plurality of workpieces during operations performed by the multi-spindle machine. The adjustment system may be configured to move each of the plurality of platforms about the number of axes independently from the others in the plurality of platforms. The operations may be performed on the plurality of workpieces using the multi-spindle machine and the fixture to form a plurality of parts.
METHOD OF FORMING THREE-DIMENSIONAL DECORATIVE ITEMS
Aspects of the present disclosure relate to methods for fabricating components, for example, 3D decorative items. In an embodiment, a method including positioning a spoil board on a worktable of a computer numeric control (CNC) machine; operating the CNC machine in a first mode to create an outline in the spoil board; positioning a first workpiece on the spoil board and over at least a portion of the outline; and operating the CNC machine in a second mode to cut into a portion of the first workpiece.
MACHINING CENTERS FOR METAL PROFILES
A machining center for performing a plurality of machining operations, such as drilling, milling, cutting, using rotating tools, on metal profiles having a longitudinal extent greater than their cross-section dimension, particularly but not exclusively made of aluminum. The machining center comprises a base defining a work surface extending longitudinally with first and second ends, upon which the profile is manually laid by an operator or by a specially-designed automatic feeder. The base has a plurality of members thereon for supporting and locking the profile, as well as a pair of vertical columns for supporting motorized spindles, each column being located next to said base and being configured to being displaced in either direction, parallel to the longitudinal extent of the base along respective slide guides located next to said base. Each vertical column is equipped with a first carriage configured to vertically sliding in either direction along its respective column and with a second carriage mounted to the first carriage, and configured to sliding in either direction perpendicular to its respective column. The center also comprises a portal structure whose upper beam above said base is equipped with a motorized spindle for rotating tools, mounted to a support body configured to angular displacements around a pivot for rotating about a first axis parallel to the longitudinal extent of the base.
Machine tool
A machine tool includes a stationary machine frame, a tool head, which is able to be positioned relative to the machine frame along three mutually orthogonal translation axes, and a motor-driven tool. The machine tool includes a swivel unit, which can be pivoted about a horizontal swivel axis relative to the machine frame and includes a workpiece positioning device, via which a workpiece can be rotated about an axis of rotation oriented perpendicularly to the swivel axis. The swivel unit is assigned a measuring frame, which is able to be rotated with the swivel unit and is arranged to be thermally and/or mechanically decoupled from the swivel unit and includes components of a first and second position measuring system. Additional components of the first position measuring system are disposed on the tool head, and further components of the second position measuring system are situated on the workpiece positioning device. The spatial position of the tool head in relation to the measuring frame is ascertained via the first position measuring system, and the spatial position of the workpiece positioning device in relation to the measuring frame takes place via the second position measuring system.
Numeric control machine tool
A numeric control machine tool of the type comprising: a basement; a substantially rectilinear main supporting crossmember which extends above the basement and has two axial ends structured so as to rest stably and in an axially sliding manner on two reciprocally parallel rectilinear guides present on the basement; a movable slide which is fixed protruding onto a side of the main supporting crossmember, with the possibility of moving along the body of the main supporting crossmember; a substantially rectilinear vertical movable tower, which is fixed on the movable slide in a substantially vertical position and with the possibility of translating with respect to the movable slide in a vertical direction; and a tool-hold head which is fixed on the lower end of said vertical movable tower; the main supporting crossmember being structured so as stably to support the weight of the movable slide, the vertical movable tower and the tool-holder head, and the numeric control machine tool also comprising a substantially rectilinear auxiliary supporting crossmember, which extends beside the main supporting crossmember so as to be locally facing and distanced from the side of the crossmember which supports the movable slide; and on which the movable slide rests by means of interposition of a reaction member which is structured so as to vary its height, simultaneously exercising an upward thrust on the projecting arm.
Motor base having overflow-proof capability
A motor base has a body, a motor mount, a filter mount, a through hole, a passage, a flange, and at least one overflow hole. The motor mount is formed on the top surface of the body. The filter mount is formed on the bottom surface of the body. The through hole is defined through the body. The flange is formed on the bottom surface of the body and is arranged around the filter mount. The at least one overflow hole is defined radially through the flange.