B23D57/00

METHOD FOR SEPARATING A PLURALITY OF SLICES FROM WORKPIECES BY MEANS OF A WIRE SAW DURING A SEQUENCE OF SEPARATION PROCESSES

Slices are cut from workpieces during a sequence of cut-off operations by a wire saw, having a wire array. The wire array is tensioned in a plane between two wire guide rollers supported between fixed and floating bearings. During each cut-off operation, a workpiece is fed through the wire array perpendicular to a workpiece axis and the wire array plane. The workpiece is fed with simultaneous axial movement of the floating bearings by adjusting a temperature of the fixed bearings in correlation with a first correction profile, which specifies a travel of the floating bearings in dependence on the depth of cut. In dependence on the depth of cut, operating parameters are set, such as the feed rate, an amount of working fluid fed to the wire array per unit time, a temperature of the working fluid, a wire speed, a wire consumption per cut-off operation, or a wire tension.

Machining apparatus and machining method

According to one implementation, a machining apparatus includes an electromotive saw and an attaching structure. The electromotive saw cuts off a workpiece to be machined. The attaching structure attaches the saw to an arm of a robot. Further, according to one implementation, a machining method is provided. In the machining method, a machined product is manufactured by processing a composite material or a honeycomb structure with a cutting tool attached to an arm of a robot. Further, according to one implementation, a machining method is provided. In the machining method, a machined product is manufactured by processing a workpiece to be machined with a cutting tool attached to an arm of a robot. The workpiece is processed along a shape of a jig for setting the workpiece. The workpiece is processed with contacting a guide with the jig. The guide is attached to the arm.

Machine for cutting nozzles of reactor vessels

Disclosed herein is a machine for cutting nozzles of reactor vessels. The machine for cutting nozzles of reactor vessels comprises a cutting unit positioned at an upper surface edge of a reactor vessel having a nozzle and having a saw blade part having different contact areas to cut the nozzle, a drive unit providing the saw blade part with rotary power, and a foreign substance suction unit provided at one end of the cutting unit in contiguity with the saw blade part to suck foreign substances generated when the nozzle is cut by the saw blade part, wherein the foreign substance suction unit sucks the foreign substances by approaching an outer peripheral surface of the nozzle when the saw blade part moves in a cutting direction of the nozzle.

WIRE SAW
20220288708 · 2022-09-15 ·

A wire saw includes a saw wire forming a sawing section for engagement with a workpiece to be cut. A guide is arranged to position the sawing section of the saw wire relative to the workpiece. The guide is configured to permit a plurality of independent directions of movement such that, in addition to an advance of the sawing section in the direction of the workpiece to be cut, the sawing section can be lengthened and/or shortened. A wire-storage-and-tensioning device is arranged for loading, unloading, and tensioning the saw wire when a position and/or a length of the sawing section is changed by the guide. The guide has, for each of the plurality of independent directions of movement, a separate wire storage associated with the given individual direction of movement.

Method for slicing workpiece
11389991 · 2022-07-19 · ·

A method for slicing a workpiece with a wire saw which includes a wire row formed by winding a fixed abrasive grain wire having abrasive grains secured to a surface thereof around a plurality of grooved rollers, the wire being fed from one of a pair of wire reels and taken up by another, the method including feeding a workpiece to the row for slicing while allowing the wire to reciprocate and travel in an axial direction, thereby slicing the workpiece at a plurality of positions aligned in an axial direction of the workpiece simultaneously. Prior to slicing, an abrasive-grain abrading step wherein the wire is allowed to travel without slicing the workpiece, allowing the wire to rub against itself within the reels, and dressing its surface for 30 minutes or more. The method can dress a fixed abrasive grain wire at low cost and suppress thickness unevenness of wafers.

Converting a CNC milling machine to a CNC wire saw
11376696 · 2022-07-05 ·

An attachment for converting a CNC milling machine to a CNC wire saw machine. The attachment may include a gantry that may be coupled with a respective gantry of the CNC milling machine, a carriage that may be attached to and moveable with a respective carriage of the CNC milling machine. A drive pulley of the system may be coupled with and driven by a spindle of the CNC milling machine. The drive pully may drive a wire saw through an assembly of idler pulleys. A wire tension mechanism may keep the wire fully stretched. The wire tension mechanism may include a curved guide rail mounted on the gantry and a vertical guide rail mounted on the carriage. A slider that slides vertically on the vertical guide rail and follows the curved guide rail may house a tension wheel that may keep the wire at a fully stretched state.

Magazine wire saw
11148215 · 2021-10-19 · ·

A wire saw includes a U-shaped cutting area. An endless sawing wire loop runs between a plurality of wire pulleys including at least two displaceable cutting area pulleys, displaceable wire tensioning pulleys and wire plane changing pulleys. The endless wire loop defines a first cutting area plane P1 in the U-shaped cutting area and at least one further wire loop plane dissimilar from the first cutting area plane. The wire plane changing pulleys guide the sawing wire between the first cutting area plane and the further wire loop plane P2. A wire driving pulley is driven by a wire drive motor. A cutting area pulley actuator runs the cutting area pulleys along each side of the workpiece cutting area. The displaceable wire tensioning pulleys are displaceable by at least one tensioning actuator within the further wire loop plane P2 to maintain a tensioned sawing wire.

Method and device for cutting a mat or a panel of mineral wool or a board or a panel of porous construction material
11117281 · 2021-09-14 · ·

A device for cutting a mat or panel made of mineral wool or a board or panel made of porous construction material, including a system for moving the mat or panel made of mineral wool or the board or panel made of porous construction material, which includes at least one conveyor, capable of moving along a direction, an endless diamond element designed to cut the mat or panel made of mineral wool or the board or panel made of porous construction material, a device for running the endless diamond element in a direction perpendicular to the direction of movement of the mat or panel made of mineral wool or the board or panel made of porous construction material, the endless diamond element being an endless diamond wire, an endless diamond cable or an endless diamond strip.

MACHINE FOR CUTTING NOZZLES OF REACTOR VESSELS
20210237179 · 2021-08-05 ·

Disclosed herein is a machine for cutting nozzles of reactor vessels. The machine for cutting nozzles of reactor vessels comprises a cutting unit positioned at an upper surface edge of a reactor vessel having a nozzle and having a saw blade part having different contact areas to cut the nozzle, a drive unit providing the saw blade part with rotary power, and a foreign substance suction unit provided at one end of the cutting unit in contiguity with the saw blade part to suck foreign substances generated when the nozzle is cut by the saw blade part, wherein the foreign substance suction unit sucks the foreign substances by approaching an outer peripheral surface of the nozzle when the saw blade part moves in a cutting direction of the nozzle.

METHOD FOR MACHINING PLATE MATERIAL BY USING LINEAR SAW AND NUMERICAL CONTROL SAW MACHINE APPARATUS

Provided are a method for machining a plate material by using a linear saw, and a numerical control saw machine apparatus. The numerical control saw machine apparatus includes: two carrying mechanisms, which are connected to two ends of a linear saw respectively; at least one control motor, configured for adjusting a distance between the two carrying mechanisms; and a pair of vibration motors, configured for driving the vibration of the linear saw, wherein, the distance between the two carrying mechanisms is adjusted by the control motor based on a monitored change in a torque of the control motor.