A method for producing a tool with a diamond-studded tool head includes the steps of providing a tool shank and fixing a support element to a free end of the tool shank. The method further includes the steps of applying a layer of material interspersed with diamonds at least in sections to the support element and to a section of the tool shank adjoining the support element, and at least partially removing the support element, so that the layer of material interspersed with diamonds forms a tool head which in cross-section has the form of a circular ring and has a front-side recess.

A saw blade including a body, a plurality of cutting teeth, and a plurality of gullets. The plurality of cutting teeth formed on the body. Each cutting tooth includes a first end and a second end. The plurality of gullets is formed between the plurality of cutting teeth. Each gullet having an opening defined between the first end of one tooth of the plurality of cutting teeth and the second end of an adjacent tooth of the plurality of cutting teeth. Each opening has an opening width and a gullet width. A ratio between he gullet width over the opening width is greater than or equal to 1.2:1.

A saw blade including a body, a plurality of cutting teeth, and a plurality of gullets. The plurality of cutting teeth formed on the body. Each cutting tooth includes a first end and a second end. The plurality of gullets is formed between the plurality of cutting teeth. Each gullet having an opening defined between the first end of one tooth of the plurality of cutting teeth and the second end of an adjacent tooth of the plurality of cutting teeth. Each opening has an opening width and a gullet width. A ratio between he gullet width over the opening width is greater than or equal to 1.2:1.

There is provided a method of forming cutting blades using selective laser melting comprising positioning a first part of an elongate strip (30) with pre-formed teeth (32) within a powder bed (20), forming coating layers layer-by-layer to create a cutting surface on each pre-formed tooth by repeatedly depositing a layer of powder on the powder bed and scanning a laser beam over the deposited powder to fuse powder to the pre-formed teeth.

There is provided a method of forming cutting blades using selective laser melting comprising positioning a first part of an elongate strip (30) with pre-formed teeth (32) within a powder bed (20), forming coating layers layer-by-layer to create a cutting surface on each pre-formed tooth by repeatedly depositing a layer of powder on the powder bed and scanning a laser beam over the deposited powder to fuse powder to the pre-formed teeth.

A diamond tool comprising a tool shank and a tool head, which is fixed on the tool shank and which is formed by a layer of material interspersed with diamonds at least in sections, the layer of material interspersed with diamonds at least in sections being directly integrally bonded to the tool shank by an electroplating deposition process and the tool head having a recess on the front side, so that in cross-section the tool head has the form of a circular ring in the area of the free end, the tool head forming a hollow milling cutter and a wall forming the hollow milling cutter and having the form of a circular ring consisting only of a nickel-diamond material that is grown by electroplating.

The invention proposes a tipped circular saw blade (10) comprising a saw body (11) with a peripheral circular region made of a first material, the peripheral circular region having a plurality of slots (12), and a plurality of tips (13) made of a second material, each tip (13) fixed to a respective slot (12) to form a saw tooth (14) defined between an anterior gullet (15) and a posterior gullet (16), each saw tooth (14) having a cutting edge (141). In accordance with the invention, each saw tooth (14) has a leading face (142) defined between the anterior gullet (15) and the cutting edge (141), the leading face (142) having a profile that includes a single curved surface formed by an R radius, the curved surface encompassing the first material and the second material. The invention further proposes a method of manufacturing a tipped circular saw blade (10), the method comprising a step of forming a saw body (11) with a peripheral circular region made of a first material, the peripheral circular region having a plurality of slots (12); a step of joining a plurality of prefabricated tips (13a), made of a second material, to the respective slots (12) of the peripheral region of the saw body (11), obtaining a preliminary tipped circular saw blade (10a); and a step of grinding the preliminary tipped circular saw blade (10a) to form a plurality of saw teeth (14), each saw tooth (14) defined between an anterior gullet (15) and a posterior gullet (16), and having a cutting edge (141) and a leading face (142) defined between the anterior gullet (15) and the cutting edge (141), the leading face (142) having a profile that includes a single curved surface formed by an R radius, the curved surface encompassing the first material and the second material.

A controller performs a first process of scanning a cylindrical irradiation region including a focused spot of laser light emitted from a laser light emitter to machine a flank face side of a workpiece to manufacture a cutting tool having a plurality of cutting edges arranged in line. In the first process, the controller scans the cylindrical irradiation region along a scanning path that has periodicity and changes a machining depth to form the plurality of cutting edges. The controller further performs a second process of scanning the cylindrical irradiation region including the focused spot of the laser light emitted in a direction different from an irradiation direction of the laser light in the first process to machine a rake face side of the workpiece.

A controller performs a first process of scanning a cylindrical irradiation region including a focused spot of laser light emitted from a laser light emitter to machine a flank face side of a workpiece to manufacture a cutting tool having a plurality of cutting edges arranged in line. In the first process, the controller scans the cylindrical irradiation region along a scanning path that has periodicity and changes a machining depth to form the plurality of cutting edges. The controller further performs a second process of scanning the cylindrical irradiation region including the focused spot of the laser light emitted in a direction different from an irradiation direction of the laser light in the first process to machine a rake face side of the workpiece.

A saw blade includes a body and a plurality of cutting teeth formed on the body. Each cutting tooth includes a tip at a first end of the cutting tooth, a rake face extending from the tip toward the body, a relief face extending from the tip toward a second end of the cutting tooth and sloping toward the body, and a projection at the second end of the cutting tooth and sloping away from the body. The saw blade also includes a plurality of gullets formed on the body between the plurality of cutting teeth. Each gullet forms an undercut portion between the body and the projection of each cutting tooth.