In order to achieve as highly accurate an alignment of the frictional tool as possible and therefore as high a drilled hole quality as possible during the precision machining of a drilled hole, the cutting edges of the frictional tool are divided into two cutting groups, the cutting edges of which are spaced apart with respect to one another in each case by an axial spacing from one another. Here, the axial spacing is selected in such a way that, at a predefined first, slower feed speed, merely the cutting edges of the first cutting edge group are in engagement with the workpiece and, at a higher, predefined second feed speed, all cutting edges are in engagement with the workpiece.

In order to achieve as highly accurate an alignment of the frictional tool as possible and therefore as high a drilled hole quality as possible during the precision machining of a drilled hole, the cutting edges of the frictional tool are divided into two cutting groups, the cutting edges of which are spaced apart with respect to one another in each case by an axial spacing from one another. Here, the axial spacing is selected in such a way that, at a predefined first, slower feed speed, merely the cutting edges of the first cutting edge group are in engagement with the workpiece and, at a higher, predefined second feed speed, all cutting edges are in engagement with the workpiece.

A cutting insert (100,100) includes a body (102) having a top face (104), a bottom face (106) opposite the top face (104), and at least one flank face (108, 110, 112, 114). A coolant inlet aperture (126), a coolant outlet aperture (132, 134), and an internal coolant passage (128, 130) in fluid communication with the coolant inlet aperture (126) and the coolant outlet aperture (132, 134) are formed using electro-magnetic radiation. The coolant inlet aperture (126) can be formed in the top face (104), the bottom face (106) and/or the flank face (108, 110, 112, 114), and the coolant outlet aperture (132, 134) can be formed in any different face (104, 106, 108, 110, 112, 114). A method of forming the internal coolant passages (128, 130) is described.

An insert portion (3) of a reamer (1) is fixed, using screws (8), to a leading end portion of a body (2A). The insert portion (3) is configured by overlaying an insert (4) for finish machining and an insert (5) for rough machining, and forms a right hand cut right hand helix. On respective mating faces of the inserts (4, 5), convex portions and concave portions of the mating face of the insert (4) overlap with concave portions and convex portions of the mating face of the insert (5). The reamer (1) can enlarge a hole formed in a workpiece or change a shape of the hole. The inserts (4, 5) simultaneously cut an inner peripheral face of the hole, and can thus perform rough machining and finish machining in one pass. By overlapping the convex portions and the concave portions of each of the mating faces of the inserts (4, 5), they partially overlap in their respective thickness directions. A protrusion length of the insert portion (3) can thus be shortened.

A compact oldham-type floating reamer holder with holder and reamer portions which transfer torque therebetween via a floating member. The floating reamer holder includes an elastic element which axially biases the holder and reamer portions. In an operative position, the floating reamer holder is configured to automatically enable angular misalignment, parallel misalignment and axial translation between the holder and reamer portion axes. In a non-operative position, the reamer portion axis is co-aligned with the holder portion axis. And the elastic element at least partially overlaps the reamer portion.

A compact oldham-type floating reamer holder with holder and reamer portions which transfer torque therebetween via a floating member. The floating reamer holder includes an elastic element which axially biases the holder and reamer portions. In an operative position, the floating reamer holder is configured to automatically enable angular misalignment, parallel misalignment and axial translation between the holder and reamer portion axes. In a non-operative position, the reamer portion axis is co-aligned with the holder portion axis. And the elastic element at least partially overlaps the reamer portion.

In one aspect, reamers having radially extending flutes are described herein. A reamer described herein comprises a cutting portion including a plurality of cutting teeth separated by flutes, the cutting teeth defining an outer diameter of the cutting portion and the flutes extending radially to define an inner diameter of the cutting portion.

In one aspect, reamers having radially extending flutes are described herein. A reamer described herein comprises a cutting portion including a plurality of cutting teeth separated by flutes, the cutting teeth defining an outer diameter of the cutting portion and the flutes extending radially to define an inner diameter of the cutting portion.

A cutting insert (100, 100) includes a body (102) having a top face (104), a bottom face (106) opposite the top face (104), and at least one flank face (108, 110, 112, 114). A coolant inlet aperture (126), a coolant outlet aperture (132, 134), and an internal coolant passage (128, 130) in fluid communication with the coolant inlet aperture (126) and the coolant outlet aperture (132, 134) are formed using electro-magnetic radiation. The coolant inlet aperture (126) can be formed in the top face (104), the bottom face (106) and/or the flank face (108, 110, 112, 114), and the coolant outlet aperture (132, 134) can be formed in any different face (104, 106, 108, 110, 112, 114). A method of forming the internal coolant passages (128, 130) is described.

A reamer has a basic tool body made of hard metal (12) and a plate-like cutting insert (18) inserted into a recess (28) at the front. The cutting insert (18) is at least partially made of polycrystalline diamond, its cutting edges (20) situated axially offset relative to the cutting edges (30) on the basic tool body (12), thus engaging with the workpiece later.