A worm comprises enveloping worm teeth having relieved ends. The worm is machined in three steps comprising machining a threaded section, machining a first end section, and machining a second end section. The threaded section is machined utilizing a rack-form tool having a rack-form thickness. The first end section and the second end section are machined utilizing a larger rack-form thickness, thereby, providing relieved ends. The teeth of the worm having such relieved ends mesh with the teeth of a mating gear at full depth throughout preventing partial teeth engagement.

A method wherein by reducing the amount of current, and therefore torque, to the linear servo motor (50) and/or rotary servo motor (52) of a loader mechanism (9), the loader mechanism is operable for determining proper workpiece positioning in a machine tool such as a gear manufacturing machine, particularly a machine (4) for manufacturing bevel and hypoid gears

A method is provided for producing gears to balance counteracting gravity moment and a torque equilibrator across an elevation range. The method includes assigning a value to summation of pitch radii of the first and second non-circular gears; calculating a torque for both the non-circular gears for an angle within the elevation range; calculating a first pitch radius of the first non-circular gear by the gravity moment and the torsion equilibrator; calculating a second pitch radius of the second non-circular gear from the summation; and fabricating the non-circular gears based on the first and second pitch radii.

A method is provided for producing gears to balance counteracting gravity moment and a torque equilibrator across an elevation range. The method includes assigning a value to summation of pitch radii of the first and second non-circular gears; calculating a torque for both the non-circular gears for an angle within the elevation range; calculating a first pitch radius of the first non-circular gear by the gravity moment and the torsion equilibrator; calculating a second pitch radius of the second non-circular gear from the summation; and fabricating the non-circular gears based on the first and second pitch radii.

An aluminum component and a method for manufacturing the aluminum component has a forming step and a cutting step. Projections (f) extend in an axial direction and are continuously arranged in a circumferential direction. End portions of the projections (f) are cut along a processing line having a predetermined processing diameter (D) providing splines (S) of predetermined dimensions. Side surfaces (fa) are inclined to be tapered in a direction from a base end to a projecting end. A portion of each side surface (fa) adjacent to the projecting end is an inclined surface (fb) with an inclination angle less than an inclination angle of a portion of the side surface that is adjacent to the base end.

Method for the chip-producing machining of a gear wheel workpiece in a machine using a cutting tool having at least two geometrically defined cutting edges, which produce material in chip form on the gear wheel workpiece during chip-producing machining, wherein the chip-producing machining is defined by method parameters, the method including computer-assisted analysis of the production of chips on the multiple cutting edges of the cutting tool; computer-assisted ascertainment of relative forces which will occur on the multiple cutting edges of the cutting tool during the production of chips; optimizing the chip-producing machining to prevent the relative forces from exceeding a predetermined limiting value or reaching a limiting range, wherein adapted method parameters are provided in the scope of the optimization by an adaptation of at least one of the method parameters, and carrying out the chip-producing machining of the gear wheel workpiece using the adapted method parameter(s).

Method for the chip-producing machining of a gear wheel workpiece in a machine using a cutting tool having at least two geometrically defined cutting edges, which produce material in chip form on the gear wheel workpiece during chip-producing machining, wherein the chip-producing machining is defined by method parameters, the method including computer-assisted analysis of the production of chips on the multiple cutting edges of the cutting tool; computer-assisted ascertainment of relative forces which will occur on the multiple cutting edges of the cutting tool during the production of chips; optimizing the chip-producing machining to prevent the relative forces from exceeding a predetermined limiting value or reaching a limiting range, wherein adapted method parameters are provided in the scope of the optimization by an adaptation of at least one of the method parameters, and carrying out the chip-producing machining of the gear wheel workpiece using the adapted method parameter(s).

A helical sector gear having a body and a gear segment having a plurality of helical teeth. The gear segment has a toothed sector, on which all of the helical teeth are formed, and spacing segments on the opposite circumferential ends of the toothed sector. Each of the spacing segments has a circumferential surface, which is longer than a pitch of the helical teeth, and a radial surface that is formed in a helical manner that conforms to the helix angle of helical teeth. A die set for forming the helical sector gear and a related method are also provided.

The invention relates to a method for generating a workpiece (3) having a second tooth system (2) incorporated into a first tooth system (1) having a specified tooth system geometry, wherein a first generative processing engagement, intersecting the second tooth system in the kinematics of the generating skiving, is made on the workpiece, which is in particular oversized in relation to the specified tooth system geometry, in particular on a transition from the first to the second tooth system, and then a second processing engagement, matching the specified tooth system geometry, in the kinematics of the generating skiving is carried out on the transition and a remaining oversize is in particular removed while doing so. The invention further relates to tools and to tooth-cutting machines suitable therefor.

An outboard motor includes a shaft including a second spline that upwardly extends from a housing. The second spline is meshed with a first spline disposed inside either an engine cowl or an upper housing. The second spline includes a distal end and a body. The distal end is provided on an upper end of the shaft. The body is provided below the distal end. In the second spline, a groove width in the circumferential direction at the distal end is larger than a groove width in the circumferential direction at the body.