A cutting tool includes a steel gear-shaped cutter which has cutting edges for die-cutting a fiber mat into a predetermined gear shape. The cutting edges include tooth-top, tooth-bottom and tooth-surface cutting edges, and. The cutter has an inclined cylindrical exterior shape so that its thickness gradually increases from the cutting edges toward the base end. V-shaped grooves are formed on the exterior surface and become shallower from the cutting edge toward the base end. The wedge angle (1) of the tooth-bottom line from the tooth-bottom cutting edge to the base end is greater than the wedge angle (2) of the tooth-top cutting edge surface from the tooth-top cutting edges to the base end. The thickness (W1) of the tooth-bottom cutting edge is greater than the thickness (W2) of the tooth-top cutting edge on the base-side end.

A cutting tool includes a steel gear-shaped cutter which has cutting edges for die-cutting a fiber mat into a predetermined gear shape. The cutting edges include tooth-top, tooth-bottom and tooth-surface cutting edges, and. The cutter has an inclined cylindrical exterior shape so that its thickness gradually increases from the cutting edges toward the base end. V-shaped grooves are formed on the exterior surface and become shallower from the cutting edge toward the base end. The wedge angle (1) of the tooth-bottom line from the tooth-bottom cutting edge to the base end is greater than the wedge angle (2) of the tooth-top cutting edge surface from the tooth-top cutting edges to the base end. The thickness (W1) of the tooth-bottom cutting edge is greater than the thickness (W2) of the tooth-top cutting edge on the base-side end.

The invention concerns a method of machining a workpiece, wherein an end-facing tooth edge of a gear profile of the workpiece that was generated by a chip-removing machining process is reworked at a first location into a chamfered edge by way of a plastic forming operation. The material which in the plastic forming operation was displaced towards the end surface of the gear profile is pushed outward as a material protrusion in the end surface of the tooth, while the material displaced towards the flank of the tooth is pushed outward as a material protrusion on the flank side of the chamfer, and the resulting material protrusions in the end surface and on the flank side are removed. The workpiece, while still carrying the material protrusion on the end surface of the gear profile, is transferred to a second location where the protrusion on the flank side of the chamfer is removed.

The invention concerns a method to generate and/or machine gear teeth on a workpiece, wherein the workpiece is subjected to a movement from a first location where the workpiece, while being held by a clamping device connected to a workpiece spindle, is brought into machining engagement with a first tool, to a second location where the work piece, while remaining in its clamped condition, is brought into machining engagement with a second tool, wherein prior to performing the movement, the connection between the clamping device and the workpiece spindle is released, and after the movement, the clamping device is connected to another workpiece spindle for the machining engagement with the second tool.

A gear assembly that can prevent a reduction in power transmission efficiency and a manufacturing method thereof are provided. The gear assembly comprises a first gear and a second gear. The gear assembly is designed in such a manner that first gear tooth and the second gear tooth are contacted properly to each other in a plane of action when operated in a predetermined condition. A rigidity reducing portion is formed on a first base portion to avoid improper contact in the plane of action when the gear assembly is operated in a different condition.

A method for dressing a honing tool using a dressing tool which during the dressing operation rolls at an axial intersection angle with the honing tool. The teeth thereof which move into engagement with the teeth of the dressing tool each have an upper face which is to be dressed and tooth flanks which are also to be dressed.

Method for repairing the teeth of a ring gear and a machining device unit including a frame and a moving part bearing a cutting member movable along multiple axes with respect to the frame, the method including: attaching the machining device to the ring gear by tightening parts rigidly attached to the frame of the machining device, engaging with the flanks of the ring gear, defining the position of the machining device with respect to the tooth to be machined by abutting on the flank of a reference tooth, the flank being situated, with respect to the summit of the reference tooth, in the direction opposite the flank of the tooth to be machined, the reference tooth being the tooth to be machined or an immediately preceding tooth, performing the machining of the flank of the tooth to be machined by control of the cutting member per predetermined machining operations.

Method for repairing the teeth of a toothed ring gear, the method using a removable machining device, including a frame and a part moving with respect to the frame, supporting a cutting member, the method including: attaching the machining device to the toothed ring gear by tightening the machining device onto the ring gear in an attachment position on the ring gear with respect to the tooth to be machined; machining the tooth in an automated manner by control of the cutting organ following predetermined machining operations, in which the machining device is moved from an attachment position on the toothed ring gear corresponding to the previously machined tooth, to an attachment position of a neighboring tooth to be machined, while the toothed ring gear is stationary, the machining device being suspended and held by at least one tensioned cable connected to the frame of the rotating machine.

A machining process for straight bevel gears having very short machining times. In one embodiment. both members of a straight bevel gearset are machined in a non-generated form cutting or a form grinding process. The tool profile has the shape of a mirrored involute which is determined from the equivalent spur gear of each respective straight bevel gear. In another embodiment. one member of a straight bevel gearset is machined in a non-generated form cutting or a form grinding process and the other member of the gearset is machined in a generating process.

By combining shaping and milling actions, or smilling, the cutting tool can move through the entire usable portion of the spline and machine a tool relief into the face of the adjacent feature such as a shoulder before retracting, reversing direction, and repeating the cycle. The smilling apparatus and manufacturing method eliminates the need for an annular spline relief and the full length of spline engagement can be utilized for strength. The effective width of the spline connection apparatus manufactured by the smilling process conserves space and increases the load carrying capability of the spline connection.