A method wherein a cutting or grinding chamfering tool (25) is guided along the face width of a gear (12, 23, 52) through one tooth slot (8) (e.g. from heel to toe) while it contacts the topland corners (10, 1 1) of the respective concave and convex tooth flanks of adjacent teeth (2, 4). The tool moves to an index position, the gear is indexed to the next tooth slot position and the tool moves through the tooth slot (e.g. from the toe to the heel). The cycle is repeated until all topland corners are chamfered.

The present disclosure relates to generating a modified gear flank geometry on an active surface of the workpiece by generation grinding or honing. In at least one example, the modified gear flank geometry of the workpiece may be generated on the active surface of the workpiece by variation of an engagement depth of a tool into the workpiece in dependence on an angle of rotation of the tool. Additionally, the workpiece may comprise a cylindrical spur gear, a helical gear, a spherical gear, or a conical gear. Further, in one or more examples, the modified gear flank geometry of the workpiece includes at least one of a profile waviness or a defined periodic flank waviness.

The invention relates to a method for machining the tip circle diameter of a tooth system (4) of a gearwheel (6), in which the gearwheel (6) rotates about a workpiece axis of rotation (Rw), and in which at least one tooth (9) of the tooth system (4) is machined, by removing chips, by means of a tool (7, 7) that rotates about a tool axis of rotation (Rz) oriented at an axial distance (A, A) relative to the workpiece axis of rotation (Rw). According to the invention, the tool (7, 7) is disk-shaped, the disk-shaped tool (7, 7) machines the tip surface (8) of the tooth (9), by removing chips, with at least one partial segment (10a) of its circumferential edge configured as a defined blade (10), wherein a relative movement between the tool (7, 7) and the gearwheel (6), oriented in the axial direction of the tooth system (4), is carried out during the chip-removing machining, as a consequence of which movement the tool (7, 7) sweeps over the tip surface (8), and the tool axis of rotation (Rz) is oriented at an axis intersection angle (?) of 5? to 40? with respect to the workpiece axis of rotation (Rw). In this way, efficient and highly precise machining of the tip circle diameter is made possible. The invention also states a method for producing a gearwheel, in which the tooth system (4) is produced on a gearwheel blank (5) by means of hob peeling before machining of the tip circle diameter according to the invention, as well as a combination tool, in which a hob-peeling wheel for producing the gearwheel and a disk-shaped tool for machining the tip circle diameter according to the invention are combined with each other.

The invention relates to a method for machining the tip circle diameter of a tooth system (4) of a gearwheel (6), in which the gearwheel (6) rotates about a workpiece axis of rotation (Rw), and in which at least one tooth (9) of the tooth system (4) is machined, by removing chips, by means of a tool (7, 7) that rotates about a tool axis of rotation (Rz) oriented at an axial distance (A, A) relative to the workpiece axis of rotation (Rw). According to the invention, the tool (7, 7) is disk-shaped, the disk-shaped tool (7, 7) machines the tip surface (8) of the tooth (9), by removing chips, with at least one partial segment (10a) of its circumferential edge configured as a defined blade (10), wherein a relative movement between the tool (7, 7) and the gearwheel (6), oriented in the axial direction of the tooth system (4), is carried out during the chip-removing machining, as a consequence of which movement the tool (7, 7) sweeps over the tip surface (8), and the tool axis of rotation (Rz) is oriented at an axis intersection angle (?) of 5? to 40? with respect to the workpiece axis of rotation (Rw). In this way, efficient and highly precise machining of the tip circle diameter is made possible. The invention also states a method for producing a gearwheel, in which the tooth system (4) is produced on a gearwheel blank (5) by means of hob peeling before machining of the tip circle diameter according to the invention, as well as a combination tool, in which a hob-peeling wheel for producing the gearwheel and a disk-shaped tool for machining the tip circle diameter according to the invention are combined with each other.

The invention relates to a rolling device for rolling work pieces with toothing, in particular gear wheels, with (g) a first shaping tool (14.1), (h) at least one second shaping tool (14.2) and at least one guide (16) designed for the guided movement of the shaping tools (14.1, 14.2) relative to a work piece, such that a first region (B1) of a tooth flank (38) of the work piece can be shaped with the first shaping tool (14.1), (i) wherein the first shaping tool (14.1) has a first roller (46.1) that is rotatably mounted about a first tool rotational axis (D14.1), (j) wherein the second shaping tool (14.2) has a second roller (46.2) that is rotatably mounted about a second tool rotational axis (D.sub.14.2) and (k) wherein the first roller (46.1) has a first effective axial thickness (d.sub.1) on the circumference thereof.
According to the invention, the second roller (46.2) has a second effective axial thickness (d.sub.2) on the circumference thereof, which differs from the first effective axial thickness (d.sub.1) such that a second region (B2) of the tooth flank (38) that is different from the first region can be shaped with the second shaping tool (14.2).

A method and apparatus for processing a metallic workpiece with defined edges (e.g., a gear) comprises media blasting of the workpiece by directing a first media against exposed surfaces on the workpiece to increase the root strength of the gear, the blasting causing the defined edges to be radiused or mushroomed, ceasing the media blasting, loading the workpiece into a finishing apparatus, and subjecting the workpiece to a finishing process with a second media, the exposed surfaces on the workpiece being subjected to the finishing process to reduce the radiused edges on the workpiece created from the media blasting. The process of moving the workpiece to the spindle-finishing apparatus from the media blasting may be performed automatically by a machine. Once the workpiece has been subjected to the finishing process with the second media, it may be removed from the spindle-finishing machine, washed, and rinsed with rust inhibitor whereby wear properties of the workpiece are enhanced.

A method and apparatus for processing a metallic workpiece with defined edges (e.g., a gear) comprises media blasting of the workpiece by directing a first media against exposed surfaces on the workpiece to increase the root strength of the gear, the blasting causing the defined edges to be radiused or mushroomed, ceasing the media blasting, loading the workpiece into a finishing apparatus, and subjecting the workpiece to a finishing process with a second media, the exposed surfaces on the workpiece being subjected to the finishing process to reduce the radiused edges on the workpiece created from the media blasting. The process of moving the workpiece to the spindle-finishing apparatus from the media blasting may be performed automatically by a machine. Once the workpiece has been subjected to the finishing process with the second media, it may be removed from the spindle-finishing machine, washed, and rinsed with rust inhibitor whereby wear properties of the workpiece are enhanced.

The present disclosure relates to a method for the manufacture of a workpiece having a corrected gear geometry and/or a modified surface structure, in particular by a hard finishing process, in particular generation grinding or honing. Provision is made in this respect that it is achieved by a direct generation of a wobble movement and/or of an eccentricity of the tool that a modification, in particular a profile modification or profile waviness, and/or a defined periodic flank waviness is generated on the active surface of the workpiece machined therewith.

A machine tool (20) for machining a gearwheel workpiece (1), having: a tool spindle (21) for fastening a tool (2), a workpiece spindle (22) for fastening the gearwheel workpiece (1), a CNC controller (50) and multiple axes for the CNC-controlled machining of the gearwheel workpiece (1) using the tool (2), an optical detector (40) to acquire image information (BI) of the gearwheel workpiece (1), and a module (51), which is designed to ascertain characteristic actual parameters of the gearwheel workpiece (1) based on the image information (BI) of the gearwheel workpiece (1).

A machine tool and method for incorporating undercuts in left and right tooth flanks of teeth of a toothed gear blank by hob peeling, wherein the gear blank and a cutting wheel having cutting teeth with right and left cutting edges arranged at an axis intersection angle to the gear blank are continuously rotationally driven at a fixed speed ratio, the cutting teeth engage in the tooth flanks in a manner that removes shavings and the feed has at least one movement component in the direction of extension of the teeth of the gear blank.