A method for cutting teeth into working gears using a tool, the tool main part of which has a plurality of cutting teeth which are arranged about a rotational axis and which protrude radially from the tool main part, the cutting teeth forming an end face, two tooth flanks which point away from each other, and cutting edges. The cutting edges are formed from the tooth flank edges adjoining the end face. In a first method step, tooth gaps which form tooth flanks are produced in the working gear by means of the cutting edges using a machining process in a first position of the tool relative to the working gear, and in a second method step, the working gear tooth flanks produced by the cutting edges are fine-machined by an abrasive tool surface.

A surface-coated cutting tool includes a substrate and a coating film that coats the substrate, wherein the coating film includes a hard coating layer constituted of a domain region and a matrix region, the domain region is a region having a plurality of portions divided and distributed in the matrix region, the domain region has a structure in which a first layer composed of a first Al.sub.x1Ti.sub.(1-x1) compound and a second layer composed of a second Al.sub.x2Ti.sub.(1-x2) compound are layered on each other, the matrix region has a structure in which a third layer composed of a third Al.sub.x3Ti.sub.(1-x3) compound and a fourth layer composed of a fourth Al.sub.x4Ti.sub.(1-x4) compound are layered on each other, the first AlTi compound and the second AlTi compound have a cubic crystal structure, the third AlTi compound and the fourth AlTi compound have a cubic crystal structure.

The invention relates to a chamfering tool (4) for chamfering workpiece toothings (22), comprising a helical toothing having, for each flight, a plurality of teeth (5) with a geometrically defined cutting edge and having a tooth profile (8, 9; 8, 9) which is designed for single-flank machining in rolling machining engagement with the workpiece toothing and asymmetrical as viewed in the axial section of the tool. The invention further relates to a chamfering system (100), to a gear-cutting machine, and to a method for producing a chamfer on the tooth edges of a tooth flank side of a workpiece toothing.

The present disclosure relates to an apparatus for chamfering at least one edge of the gearing at the front side of a workpiece having internal gearing comprising at least one rotatably supported workpiece holder for holding the workpiece and comprising at least one rotatably supported tool holder for holding at least one chamfer hob, possibly a chamfer cut hob, wherein the tool holder is arranged and/or arrangeable next to a workpiece held in the workpiece holder and a chamfer hob held in the tool holder is arrangeable by means of a tool arbor in the region of the center opening of the workpiece formed by the internal gearing to be brought into engagement with an edge of the internal gearing on the upper side and/or on the lower side of the workpiece.

A method for producing gears, wherein in a first step a set of teeth is formed by means of a skiving wheel rotationally driven by a tool spindle in a workpiece gear rotationally driven synchronously thereto by a workpiece spindle, wherein the workpiece spindle and the tool spindle are at an axis intersection angle to each other and the advancement occurs in the tooth-flank extension direction, and wherein in a second step at least some teeth of the set of teeth are machined by means of a tooth-machining tool. A combined tool is used, in the case of which the toothmachining tool and the skiving wheel are fixedly connected to each other. Between the two steps, the combined tool remains connected to the tool spindle and the workpiece gear remains connected to the workpiece spindle. Between the two steps, merely the relative position of the tool spindle in relation to the workpiece spindle and the rotational speed ratio of the two spindles are changed.

A surface-coated cutting tool includes a substrate and a coating film that coats the substrate, wherein the coating film includes a hard coating layer constituted of a domain region and a matrix region, the domain region is a region having a plurality of portions divided and distributed in the matrix region, the domain region has a structure in which a first layer composed of a first Al.sub.x1Ti.sub.(1-x1) compound and a second layer composed of a second Al.sub.x2Ti.sub.(1-x2) compound are layered on each other, the matrix region has a structure in which a third layer composed of a third Al.sub.x3Ti.sub.(1-x3) compound and a fourth layer composed of a fourth Al.sub.x4Ti.sub.(1-x4) compound are layered on each other, the first AlTi compound, the second AlTi compound and the fourth AlTi compound have a cubic crystal structure, the third AlTi compound has a hexagonal crystal structure.

A surface-coated cutting tool includes a substrate and a coating film that coats the substrate, wherein the coating film includes a hard coating layer constituted of a domain region and a matrix region, the domain region is a region having a plurality of portions divided and distributed in the matrix region, the domain region has a structure in which a first layer composed of a first Al.sub.x1Ti.sub.(1x1) compound and a second layer composed of a second Al.sub.x2Ti.sub.(1x2) compound are layered on each other, the matrix region has a structure in which a third layer composed of a third Al.sub.x3Ti.sub.(1x3) compound and a fourth layer composed of a fourth Al.sub.x4Ti.sub.(1x4) compound are layered on each other, the first AlTi compound and the second AlTi compound have a cubic crystal structure, the third AlTi compound and the fourth AlTi compound have a cubic crystal structure.

A method for producing gears, wherein in a first step a set of teeth is formed by means of a skiving wheel rotationally driven by a tool spindle in a workpiece gear rotationally driven synchronously thereto by a workpiece spindle, wherein the workpiece spindle and the tool spindle are at an axis intersection angle to each other and the advancement occurs in the tooth-flank extension direction, and wherein in a second step at least some teeth of the set of teeth are machined by means of a tooth-machining tool. A combined tool is used, in the case of which the toothmachining tool and the skiving wheel are fixedly connected to each other. Between the two steps, the combined tool remains connected to the tool spindle and the workpiece gear remains connected to the workpiece spindle. Between the two steps, merely the relative position of the tool spindle in relation to the workpiece spindle and the rotational speed ratio of the two spindles are changed.

A method for machining toothed and hardened work wheels, includes: mounting a work wheel that is hardened and pre-toothed with an allowance onto a workpiece spindle; removing at least 50% of the allowance by means of gear skiving with a skiving wheel that is rotatably driven by a tool spindle; precision-machining the work wheel in unchanged tension by means of a honing wheel. The forward movement occurs during gear skiving in the extension direction of the toothing. The delivery of the workpiece that is moved in an oscillating manner in the extension direction of the toothing occurs during honing in the radial direction. The skiving wheel and the honing wheel are driven by a common tool spindle. A device for carrying out the method includes a workpiece spindle, which is driven to rotate, and a tool spindle, which carries a combination tool having a skiving wheel and a honing wheel.

A clearance angle, of a blade-like tool or tool tooth of a tool for hob peeling workpieces is determined by defining the rake face contour of the tool and calculating the progression of path movement of the rake face during chip-breaking hob peeling, taking into account a pre-determinable transmission ratio between the tool and the workpiece determined by the respective number of teeth, and the desired tooth cross-section contour of the tool, and determining a tangential speed for points of the cutting edge of the tool during chip-breaking, wherein hob peeling is determined in the form of vectors that are displayed graphically as bundles for each point on the cutting-edge and a closed envelope surface is determined, which plus a desired clearance angle is selected as the shape for the flank face contour of the tool or of the flank face of the tool tooth. A tool is also provided.