Patent classifications
B23F21/00
METHOD FOR DETERMINING THE FLANK FACE CONTOUR OF A GEAR SKIVING TOOL, GEAR SKIVING TOOL AND USE THEREOF
A clearance angle, of a blade-like tool or tool tooth of a tool for hob peeling workpieces is determined by defining the rake face contour of the tool and calculating the progression of path movement of the rake face during chip-breaking hob peeling, taking into account a pre-determinable transmission ratio between the tool and the workpiece determined by the respective number of teeth, and the desired tooth cross-section contour of the tool, and determining a tangential speed for points of the cutting edge of the tool during chip-breaking, wherein hob peeling is determined in the form of vectors that are displayed graphically as bundles for each point on the cutting-edge and a closed envelope surface is determined, which plus a desired clearance angle is selected as the shape for the flank face contour of the tool or of the flank face of the tool tooth. A tool is also provided.
METHOD FOR DETERMINING THE FLANK FACE CONTOUR OF A GEAR SKIVING TOOL, GEAR SKIVING TOOL AND USE THEREOF
A clearance angle, of a blade-like tool or tool tooth of a tool for hob peeling workpieces is determined by defining the rake face contour of the tool and calculating the progression of path movement of the rake face during chip-breaking hob peeling, taking into account a pre-determinable transmission ratio between the tool and the workpiece determined by the respective number of teeth, and the desired tooth cross-section contour of the tool, and determining a tangential speed for points of the cutting edge of the tool during chip-breaking, wherein hob peeling is determined in the form of vectors that are displayed graphically as bundles for each point on the cutting-edge and a closed envelope surface is determined, which plus a desired clearance angle is selected as the shape for the flank face contour of the tool or of the flank face of the tool tooth. A tool is also provided.
Surface-coated cutting tool and method of producing the same
A surface-coated cutting tool includes a base material and a coating. A hard layer in the coating includes a plurality of crystal grains having a sodium chloride-type crystal structure. When the angle of intersection between the normal direction to (111) plane that is a crystal plane of the crystal grain and the normal direction to the surface of the base material is measured, a proportion A of the crystal grains having the angle of intersection of 0 degree or more to less than 20 degrees is 50% or more. The length of 3 grain boundaries is less than 50% of the length of 3-29 grain boundaries. The crystal grain has a layered structure in which a first layer and a second layer are alternately stacked. The total thickness of the first layer and the second layer adjacent to each other is 3 to 40 nm.
Method for determining the flank face contour of a gear skiving tool, gear skiving tool and use thereof
A clearance angle, of a blade-like tool or tool tooth of a tool for hob peeling workpieces is determined by defining the rake face contour of the tool and calculating the progression of path movement of the rake face during chip-breaking hob peeling, taking into account a pre-determinable transmission ratio between the tool and the workpiece determined by the respective number of teeth, and the desired tooth cross-section contour of the tool, and determining a tangential speed for points of the cutting edge of the tool during chip-breaking, wherein hob peeling is determined in the form of vectors that are displayed graphically as bundles for each point on the cutting-edge and a closed envelope surface is determined, which plus a desired clearance angle is selected as the shape for the flank face contour of the tool or of the flank face of the tool tooth. A tool is also provided.
Method for determining the flank face contour of a gear skiving tool, gear skiving tool and use thereof
A clearance angle, of a blade-like tool or tool tooth of a tool for hob peeling workpieces is determined by defining the rake face contour of the tool and calculating the progression of path movement of the rake face during chip-breaking hob peeling, taking into account a pre-determinable transmission ratio between the tool and the workpiece determined by the respective number of teeth, and the desired tooth cross-section contour of the tool, and determining a tangential speed for points of the cutting edge of the tool during chip-breaking, wherein hob peeling is determined in the form of vectors that are displayed graphically as bundles for each point on the cutting-edge and a closed envelope surface is determined, which plus a desired clearance angle is selected as the shape for the flank face contour of the tool or of the flank face of the tool tooth. A tool is also provided.
Cutter for skiving
This cylindrical cutter for skiving comprises a plurality of cutting edge parts in the circumferential direction by having tooth grooves be formed between circumferentially adjoining cutting edge parts with the tooth grooves being formed into a helical shape twisting in the axial direction. Cutting edge grooves are each formed in the cutting edge parts so as to divide the cutting edge parts into multiple sections in the length direction of the tooth grooves.
METHOD FOR PRODUCING A REMOVAL OF MATERIAL ON A TOOTH END EDGE AND DEVICE DESIGNED THEREFOR
The invention relates to a method for producing a removal of material on a tooth end edge of a workpiece toothing with a rotationally driven chamfering tool in a machining operation brought about by controlled axial machine movements between the chamfering tool and the likewise rotationally driven workpiece toothing, wherein material is removed with a geometrically undefined cutting edge and the removal takes place in a coordinated action between a profiling, in particular, an alterable profiling, of the chamfering tool and a machine control used for the machining operation, performed in dependence on predetermined parameters that are characteristic of the removal of material to be produced.
SKIVING CUTTER
A skiving cutter includes a cutting edge portion in which a tooth trace extends in a direction inclined with respect to an axis of a base. The cutting edge portion is segmented into a plurality of segmented cutting edges by cutting edge grooves extending in a direction intersecting the tooth trace. One of the plurality of segmented cutting edges forms a reference cutting edge. Among the plurality of segmented cutting edges constituting the cutting edge portion, the reference cutting edge has the largest axis-cutting edge distance which is a distance from the axis to the outer circumferential cutting edge of the segmented cutting edge, and the remaining one or more segmented cutting edges have gradually smaller axis-cutting edge distances as a distance from the reference cutting edge to each of the remaining cutting edges increases. A helix angle is different according to positions of the plurality of segmented cutting edges.
SURFACE-COATED CUTTING TOOL
At least a (Al.sub.1-a-b-cCr.sub.aSi.sub.bCu.sub.c)N (where 0.15a0.40, 0.05b0.20, and 0.005c0.05) layer is provided on a surface of a tool body, a Cr concentration or a Cu concentration periodically changes in a layer thickness direction, a concentration Crmax in a highest content point of Cr is in a range of a<Crmax1.3a, a concentration Crmin in a lowest content point of Cr is in a range of 0.50aCrmin<a, and optionally in a case where a Cu composition at one point z along the layer thickness direction is represented by c.sub.z and a Cr composition at the point z is represented by a.sub.z, (c.sub.z/a.sub.z)/(c/a) is 0.7 to 1.5 over the layer thickness direction entirely.
DEVICE AND METHOD FOR ROUGHING AND FINE-MACHINING OF GEARS
A method for cutting teeth into working gears using a tool, the tool main part of which has a plurality of cutting teeth which are arranged about a rotational axis and which protrude radially from the tool main part, the cutting teeth forming an end face, two tooth flanks which point away from each other, and cutting edges. The cutting edges are formed from the tooth flank edges adjoining the end face. In a first method step, tooth gaps which form tooth flanks are produced in the working gear by means of the cutting edges using a machining process in a first position of the tool relative to the working gear, and in a second method step, the working gear tooth flanks produced by the cutting edges are fine-machined by an abrasive tool surface.