Patent classifications
B23F23/00
Method for deburring bevel gears and CNC gear-cutting machine having corresponding software for deburring
A method for deburring bevel gears using a deburring tool, which comprises at least one cutting edge, having the following steps: rotationally driving the deburring tool around a deburring spindle axis, rotationally driving a bevel gear around a workpiece spindle axis, wherein the rotational driving of the deburring tool and the rotational driving of the bevel gear take place in a coupled manner with an inverse coupling transmission ratio, it is a continuous method for deburring, in which the cutting edge executes a relative flight movement in relation to the bevel gear, the relative flight movement is defined by a hypocycloid, and wherein a burr is removed at least on one tooth edge of a tooth gap in the region of the bevel gear toe and/or the bevel gear heel by a cutting contact of the cutting edge with the tooth edge.
Apparatus and method for chamfering a workpiece with internal gearing
The present disclosure relates to an apparatus for chamfering at least one edge of the gearing at the front side of a workpiece having internal gearing comprising at least one rotatably supported workpiece holder for holding the workpiece and comprising at least one rotatably supported tool holder for holding a chamfer hob, possibly a chamfer cut hob, wherein the tool holder is arranged at an internal hob arm whose free end can be traveled by a machine axis of the apparatus at least partly into the center opening formed by the internal gearing of the workpiece.
CONTROLLER FOR GEAR CUTTING MACHINE
Provided is a controller for controlling a gear cutting machine having a plurality of axes, the controller including an axis information storage unit configured to store data related to control of the plurality of axes during machining, and a disturbance component identification unit configured to identify a component of disturbance with respect to the plurality of axes using the data stored by the axis information storage unit and measurement results of machining accuracy of a workpiece machined by the cutting machine.
Method of producing a toothed workpiece having a modified surface geometry
In a method of producing a toothed workpiece having a modified surface geometry by a diagonal generating method by means of a modified tool, a tool may be used whose surface geometry comprises a modification which can be described at least approximately in the generating pattern at least locally in a first direction of the tool by a linear and/or quadratic function, with the specific modification of the tool producing a corresponding modification on the surface of the workpiece by the diagonal generating method, with the modification of the workpiece produced by the specific modification of the tool having a profile modification and/or a modification caused by a change of the machine kinematics during the machining process of the workpiece superposed on it.
Process for gear manufacturing machining
The present invention shows a process for gear manufacturing machining a workpiece by a tool on a gear manufacturing machine, wherein the workpiece is machined by a generating machining process in which the tool for gear manufacturing machining rolls off on the workpiece at a predefined center distance and axial cross angle, wherein the gear manufacturing machining preferably takes place on two flanks, with a desired tooth trace shape and/or tooth thickness of the gearing being generated by the generating machining process. The process is characterized in that an additional condition is predefinable and in that the center distance and the axial cross angle are determined in dependence on the desired tooth trace shape and/or tooth thickness of the gearing and on the additional condition.
METHOD OF MACHINING GEARS TO PRODUCE A SINUSOIDAL-PARABOLIC HYBRID MOTION ERROR, GEAR THUS PRODUCED AND MACHINE FOR PERFORMING SAID METHOD
A method of machining a tooth flank of a gear with a gear machining tool. The method comprises rotating the tool and bringing the tool and the tooth flank into contact. Relative movements are provided between the tool and the gear to traverse the tool across the tooth flank along a path whereby the path produces a tooth flank geometry of a form which, when brought into mesh with a mating tooth flank under no load or light load to form a tooth pair, provides a motion graph curve comprising a sinusoidal portion (62, 89, 91, 90, 63) and a parabolic portion (92).
Machine and method for the finishing of gears
A machine and method for the finishing of gears with a finishing tool, in particular a grinding wheel; the machine having a plurality of workpiece carrier slides, a plurality of workpiece carrier spindles, each of which is mounted on a respective workpiece carrier slide, and a plurality of loading-unloading stations; each workpiece carrier spindle is rotating and supports a gear; each workpiece carrier slide slides from a respective loading-unloading station to a working station and vice versa; in which the control unit synchronizes the rotation of each gear with the rotation of the finishing tool outside of the working station so that by entering the working station the gear meshes with the finishing tool without collisions.
Method of producing a toothed workpiece having a modified surface geometry
A toothed workpiece having a modified surface geometry may be produced by a diagonal machining method by means of a modified tool. The modification of the tool can be described at least approximately at least locally in the generating pattern in a first direction of the tool by a linear and/or quadratic function; the coefficients of this linear and/or quadratic function are formed in a second direction of the tool which extends perpendicular to the first direction. A pitch and/or crowning of the modification varies in dependence on the angle of rotation of the tool and/or on the tool width position, and a tooth thickness of the modified tool varies in a non-linear manner in dependence on the angle of rotation of the tool and/or on the tool width position.
Method of producing a toothed workpiece having a modified surface geometry
A toothed workpiece having a modified surface geometry may be produced by a diagonal generating method by means of a modified tool whose surface geometry comprises a modification. The modification may be described by a linear and/or quadratic function, with the coefficients of this linear and/or quadratic function. Pitch and/or crowning of the modification may vary in dependence on the angle of rotation of the tool and/or on the tool width position. The specific modification of the tool produces a corresponding modification on the surface of the workpiece by the diagonal generating method, with a desired modification of the surface geometry of the workpiece being specified and a modification of the surface geometry of the tool suitable for producing this desired modification being determined in combination with a diagonal ratio of the diagonal generating method suitable for producing the desired modification.
METHOD FOR GRINDING FINISH MACHINING OF GEARWHEELS
A method for the grinding finish machining of an already toothed gearwheel workpiece in an NC-controlled machine tool, comprising the following steps: a. providing the gearwheel workpiece in the machine tool, b. providing a first grinding tool in the machine tool, c. providing a second grinding tool in the machine tool, d. grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool, e. grinding machining of at least one tooth flank in the transition region to the tooth head of the gearwheel workpiece using the second grinding tool in the machine tool to generate a head edge rounding on the gearwheel workpiece, f. further grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool and/or the second grinding tool in the machine tool.