An online prediction method of tool-electrode consumption adapted for an electrical discharge machining (EDM) apparatus includes an experimental design; extracting electrode consumption variables from machining parameters of the electrical discharge machining (EDM) apparatus; and obtaining a correlation between the machining parameters and the electrode consumption variables through a correlation analysis to obtain a prediction model capable of predicting an effective contact area of a tool-electrode and a workpiece. In addition, a prediction method of machining accuracy is provided.

An online prediction method of tool-electrode consumption adapted for an electrical discharge machining (EDM) apparatus includes an experimental design; extracting electrode consumption variables from machining parameters of the electrical discharge machining (EDM) apparatus; and obtaining a correlation between the machining parameters and the electrode consumption variables through a correlation analysis to obtain a prediction model capable of predicting an effective contact area of a tool-electrode and a workpiece. In addition, a prediction method of machining accuracy is provided.

A wire electrical discharge machine to cut a workpiece by generating an electrical discharge in a dielectric working fluid between wire electrodes arranged in parallel and the workpiece includes: a work tank that stores the dielectric working fluid; a Z-axis stage that is disposed in a lower portion of the work tank and moves the workpiece in a Z-axis direction that is a vertical direction; a pillar that extends upward from the Z-axis stage and has an upper end portion located above the highest level of a fluid level of the dielectric working fluid in the work tank; an adjuster that is installed downward from a portion of the pillar located above the highest level of the fluid level, is disposed above the highest level of the fluid level, and adjusts the position or posture of the workpiece in a direction other than the vertical direction.

A machining failure detection device includes a machining light measurement unit that measures machining light generated at a machining point during machining; a machining sound measurement unit that measures machining sound generated at the machining point; and a computation unit that determines whether a machining failure has occurred in the machining. The computation unit includes a feature extraction unit, a determination value calculation unit, and a determination unit. The feature extraction unit extracts a machining light feature from a machining light signal measured by the machining light measurement unit, and extracts a machining sound feature from a machining sound signal measured by the machining sound measurement unit. The determination value calculation unit calculates a combined failure determination value on the basis of the machining light feature and the machining sound feature. The determination unit compares the combined failure determination value with a determination criterion to determine a failure.

A processing machine is provided which can accurately evaluate the results of periodic inspection. This processing machine, for processing a workpiece, is provided with: an information storage unit which, as reference information, stores information that includes multiple pieces of in-process information, which indicate the processing state when the workpiece was subjected to inspection processing, and processing result information, which has been obtained by measuring the product obtained by the inspection processing; an acquisition unit which acquires comparison information, which includes the processing result information and the multiple pieces of in-process information in inspection processing that was carried out after the inspection processing for which the reference information was acquired; a comparison unit which compares the comparison information and the reference information; and a display control unit which displays on a display unit the results of comparison by the comparison unit.

A processing machine is provided which can accurately evaluate the results of periodic inspection. This processing machine, for processing a workpiece, is provided with: an information storage unit which, as reference information, stores information that includes multiple pieces of in-process information, which indicate the processing state when the workpiece was subjected to inspection processing, and processing result information, which has been obtained by measuring the product obtained by the inspection processing; an acquisition unit which acquires comparison information, which includes the processing result information and the multiple pieces of in-process information in inspection processing that was carried out after the inspection processing for which the reference information was acquired; a comparison unit which compares the comparison information and the reference information; and a display control unit which displays on a display unit the results of comparison by the comparison unit.

A core moving device is provided, including a core adsorption holding part for adsorbing and moving a core cut out of a workpiece with a magnetic force of a magnet. The core adsorption holding part includes: a rod member, a distal end portion of which is constituted of the magnet; a bottomed cylindrical member which has a bottom surface on a distal end portion side and into which the rod member is inserted from a base end portion side; and a cylindrical member drive part which moves the bottomed cylindrical member forward, wherein the bottomed cylindrical member, on one hand, moves backward to adsorb the core to the magnet and, on the other hand, moves forward to remove the core adsorbed to the magnet.

A core moving device is provided, including a core adsorption holding part for adsorbing and moving a core cut out of a workpiece with a magnetic force of a magnet. The core adsorption holding part includes: a rod member, a distal end portion of which is constituted of the magnet; a bottomed cylindrical member which has a bottom surface on a distal end portion side and into which the rod member is inserted from a base end portion side; and a cylindrical member drive part which moves the bottomed cylindrical member forward, wherein the bottomed cylindrical member, on one hand, moves backward to adsorb the core to the magnet and, on the other hand, moves forward to remove the core adsorbed to the magnet.

An apparatus includes one wire electrode wound multiple times around a plurality of guide rollers to form a parallel wire part in which a plurality of wire cutting parts are arranged in parallel, a discharge waveform control device that controls an interpolar voltage waveform based on a discharge waveform command, and a wire running control device that controls running of the wire electrode based on a wire electrode running command. Further, there is a cutting stage drive device that controls a relative position between the parallel wire part and the workpiece based on a stage command, a machining state acquisition section that acquires a cutting part electrical characteristic or electrode state information as machining state information, and a machining control device that determines the wire electrode running command, the discharge waveform command, and the stage command based on the machining state information.

An apparatus includes one wire electrode wound multiple times around a plurality of guide rollers to form a parallel wire part in which a plurality of wire cutting parts are arranged in parallel, a discharge waveform control device that controls an interpolar voltage waveform based on a discharge waveform command, and a wire running control device that controls running of the wire electrode based on a wire electrode running command. Further, there is a cutting stage drive device that controls a relative position between the parallel wire part and the workpiece based on a stage command, a machining state acquisition section that acquires a cutting part electrical characteristic or electrode state information as machining state information, and a machining control device that determines the wire electrode running command, the discharge waveform command, and the stage command based on the machining state information.