A method for plasma cutting a workpiece comprises providing a plasma cutting system having a plasma current source and a plasma torch, the plasma torch having an electrode and nozzle where the nozzle is a small distance from the electrode at a lower end of the plasma torch, forming a plasma chamber between the nozzle and the electrode. A current is produced with a plasma current source and the current flows through the plasma torch during the plasma cutting process. The current is then brought to pulsation during at least a partial time period during the plasma cutting process, with the pulsation occurring in a targeted or controlled manner with a freely selectable frequency.

A method for plasma cutting a workpiece comprises providing a plasma cutting system having a plasma current source and a plasma torch, the plasma torch having an electrode and nozzle where the nozzle is a small distance from the electrode at a lower end of the plasma torch, forming a plasma chamber between the nozzle and the electrode. A current is produced with a plasma current source and the current flows through the plasma torch during the plasma cutting process. The current is then brought to pulsation during at least a partial time period during the plasma cutting process, with the pulsation occurring in a targeted or controlled manner with a freely selectable frequency.

Plasma electrode (1) for a plasma arc torch consisting of an electrode body, at least one electrode core (4) disposed on the electrode tip, wherein the plasma electrode (1) is constructed in at least two parts and consists of the electrode tip (2) and an electrode part (3), and out of the electrode tip (2) and a electrode part (3) consists, and that the electrode tip (2) is held replaceably on the electrode part (3).

A consumable cartridge for a plasma arc torch is provided. The consumable cartridge includes an outer component defining a substantially hollow body, an inner component disposed substantially within the hollow body of the outer component, and a hollow region between the rear portion of the inner component and the outer component. The inner component includes a forward portion configured to axially secure and rotatatably engage the outer component to the inner component and a rear portion substantially suspended within the hollow body of the outer component. The rear portion is axially secured and rotatably engaged with the outer component via the forward portion. The hollow region is configured to receive a torch head to enable mating between the rear portion of the inner component and a cathode of the torch head.

A fully automated plasma sheet metal cutter that can be integrated into a HVAC coil-line and which increases the precision of cutting, decreases the time it takes to cut a particular component sheet metal part, and offers flexibility in cutting different sized and shaped holes or openings. Further, since the system is fully automated, it eliminates the error or cost attributed to a portion of the cutting process that heretofore has been associated with a manual laborer.

A fully automated plasma sheet metal cutter that can be integrated into a HVAC coil-line and which increases the precision of cutting, decreases the time it takes to cut a particular component sheet metal part, and offers flexibility in cutting different sized and shaped holes or openings. Further, since the system is fully automated, it eliminates the error or cost attributed to a portion of the cutting process that heretofore has been associated with a manual laborer.

A rotatable plasma torch is provided which can easily rotate when used in robotic or automatic cutting system while minimizing damage to internal connections of the torch. The torch is provided with a sleeve structure on the torch handle where there is no structure or component positioned between the sleeve and the exterior of the torch handle.

A rotatable plasma torch is provided which can easily rotate when used in robotic or automatic cutting system while minimizing damage to internal connections of the torch. The torch is provided with a sleeve structure on the torch handle where there is no structure or component positioned between the sleeve and the exterior of the torch handle.

A tool (10) for processing a workpiece in a processing machine has a connecting portion (11) which is at the machine side during operation and is preferably standardized, for connecting the tool with a numerically controlled machine tool (30), a plasma duct (44) for conducting a generated plasma, and an outlet portion (13) which is at the workpiece side during operation and is disposed at the end of the duct (44), and which comprises one or a plurality of outlets (22) for supplying the plasma to a workpiece surface.

Nozzle for thermal spray gun, thermal spray gun and method of optimizing nozzle of thermal spray gun. The nozzle includes a central bore comprising a conical bore and a cylindrical bore. The conical bore is delimited by a conical wall surface in a conical bore section, the cylindrical bore is delimited by a cylindrical wall surface in a cylindrical bore section, and the conical bore section and the cylindrical bore section are structured so that heat is removed more rapidly from the conical wall than from the cylindrical wall.