The disclosure relates to processing machines and methods for producing three-dimensional components by irradiating powder with a processing beam, the machines including a container with a moveable support for the powder, as well as an irradiating device with a scanner device for aligning the processing beam on a processing field at an opening of the container. The irradiating device includes a heating device that includes a heating radiation source for generating a heating beam for heating the powder from above and including a beam shaping optical unit configured to convert a first beam profile of the heating beam into a second beam profile, e.g., a ring-shaped beam profile, of the heating beam.

A structure and method for retaining fastening element solder are introduced. The structure includes a fastening element which has a solderable surface and a fastening portion or a hole portion. One end of the hole portion or the fastening portion has a retaining portion. During a soldering heating process, solder flows into or enters the retaining portion to cool down and solidify. The solidified solder is retained in the retaining portion. The fastening element is firmly coupled to a first object because of coordination between the solderable surface and the retaining portion, and the second object is coupled to or removed from the fastening element because of coordination between the fastening portion and the hole portion, so as to couple together and separate the first and second objects repeatedly and quickly.

A light emitting method includes passing a laser beam through at least one offset assembly and a focusing assembly in sequence, and actuating, by a control-manipulating mechanism, the offset assembly to cause the laser beam to be offset, so that the laser beam can quickly produce a controllable opening of any shape in a drilling process.

A method and an apparatus for collecting powder samples in real-time in powder bed fusion additive manufacturing may involves an ingester system for in-process collection and characterizations of powder samples. The collection may be performed periodically and uses the results of characterizations for adjustments in the powder bed fusion process. The ingester system of the present disclosure is capable of packaging powder samples collected in real-time into storage containers serving a multitude purposes of audit, process adjustments or actions.

A method of making a porous three-dimensional object. The method comprises: a) positioning a first layer of particles on a build plate; b) heating the first layer of particles sufficiently to fuse the particles together to form a first build layer having a first porosity; c) exposing the first build layer to a laser beam to form one or more pores, the exposed first build layer having a first modified porosity, the laser beam being emitted from an optical fiber; d) adjusting one or more beam characteristics of the laser beam prior to or during the exposing of the first build layer, the adjusting of the laser beam occurring prior to the laser beam being emitted from the optical fiber; e) positioning an additional layer of particles on the exposed first build layer; f) heating the additional layer of particles sufficiently to fuse the particles together to form a second build layer having a second porosity; g) exposing the second build layer to the laser beam to form one or more pores, the exposed second build layer having a second modified porosity, the laser beam being emitted from the optical fiber; h) adjusting one or more beam characteristics of the laser beam after fusing the particles to form the second build layer and prior to or during the exposing of the second build layer, the adjusting of the laser beam occurring prior to the laser beam being emitted from the optical fiber, and i) repeating e), f), optionally g) and optionally h) to form a three-dimensional object.

A method and an apparatus for collecting powder samples in real-time in powder bed fusion additive manufacturing may involves an ingester system for in-process collection and characterizations of powder samples. The collection may be performed periodically and uses the results of characterizations for adjustments in the powder bed fusion process. The ingester system of the present disclosure is capable of packaging powder samples collected in real-time into storage containers serving a multitude purposes of audit, process adjustments or actions.

An additive manufacturing system including a two-dimensional energy patterning system for imaging a powder bed is disclosed. Improved structure formation, part creation and manipulation, use of multiple additive manufacturing systems, and high throughput manufacturing methods suitable for automated or semi-automated factories are also disclosed.

A method and an apparatus for collecting powder samples in real-time in powder bed fusion additive manufacturing may involves an ingester system for in-process collection and characterizations of powder samples. The collection may be performed periodically and uses the results of characterizations for adjustments in the powder bed fusion process. The ingester system of the present disclosure is capable of packaging powder samples collected in real-time into storage containers serving a multitude purposes of audit, process adjustments or actions.

Herein disclosed in a vacuum laser welding system which includes a chamber in which to generate a vacuum, a roughing pump and turbo pump for generating an ultra-high vacuum environment, temperature and pressure gauges to monitor the levels inside of the system, a cooling fan to reduce the temperature outside of the system, a laser viewport in order for the laser to penetrate without any deflection or leakage, a jig and fixture to mount the X-ray Tube insert inside of the system, and relief valves to release the pressures inside of the system.

An additive manufacturing system including a two-dimensional energy patterning system for imaging a powder bed is disclosed. Improved optical systems supporting beam combining, beam steering, and both patterned and unpatterned beam recycling and re-use are described.