An ultrasonic machining method to improve the wear resistance of locomotive wheels includes ultrasonic machining by ultrasonic machining tool head on the wheel rim and/or surface of the tread that is rotated along the main axis. The ultrasonic machining method mentioned in the invention can not only process the locomotive wheel just after leaving factory, but also repair the worn locomotive wheel. After machining the rim and/or tread of the locomotive wheel with ultrasonic machining, the surface tensile stress of the rim and/or the tread surface will become compressive stress, the surface roughness will be greatly reduced, and the ideal compressive stress will be preset on the surface.

The method includes a preprocessing transfer step which places an unprocessed rod-like body in a receiving position; a post-processing transfer step which pushes a processed rod-like body with the unprocessed rod-like body, and thus transfers the processed rod-like body to a rail portion; a rail portion transfer step which pushes the processed rod-like body with the unprocessed rod-like body, and thus transfers the processed rod-like body while being guided by the rail portion; a withdrawing step which withdraws the processed rod-like body from the rail portion using a withdrawing unit; a detection step which detects that the processed rod-like body is transferred from the rail portion to the withdrawing unit; and a discharge step which discharges the processed rod-like body from the withdrawing unit in a direction perpendicular to an axis of the processed rod-like body.

The method includes a preprocessing transfer step which places an unprocessed rod-like body in a receiving position; a post-processing transfer step which pushes a processed rod-like body with the unprocessed rod-like body, and thus transfers the processed rod-like body to a rail portion; a rail portion transfer step which pushes the processed rod-like body with the unprocessed rod-like body, and thus transfers the processed rod-like body while being guided by the rail portion; a withdrawing step which withdraws the processed rod-like body from the rail portion using a withdrawing unit; a detection step which detects that the processed rod-like body is transferred from the rail portion to the withdrawing unit; and a discharge step which discharges the processed rod-like body from the withdrawing unit in a direction perpendicular to an axis of the processed rod-like body.

A forming device and a method for forming an inner rim of an annular round blank. The forming device has a lower tool with a movable die and an upper tool arranged opposite the lower tool along a working axis A. By means of the die, the annular round blank is moved out of a transport plane T and into a forming position U towards the upper tool and into the interior of a holding sleeve. Subsequently, the inner rim is formed with the aid of a forming tool. After forming, the annular round blank is moved out of the forming position U and back into the transport plane T by means of the lower tool and/or the upper tool. The forming device and the forming method can occur while the round blanks are being fed to an embossing station while being transported by a revolving table.

A gearbox is provided having a housing, a gear having a plurality of teeth operationally configured within the housing, and a laser peening device located within the housing and configured to perform active laser peening on a predetermined surface of the gear while the gear is rotated within the housing. A method of maintaining compressive residual stresses in a gear is provided, the method including operating a gearbox to rotate a gear within the gearbox and laser peening a predetermined surface of the gear with a laser peening device located within the gearbox.

A vibropeening apparatus comprises a main frame, an enclosure receivable within the main frame, a rotary drive mechanism, and an article to be vibropeened. The enclosure defines an internal volume, the internal volume accommodating a vibropeening bed. The article is positioned within the internal volume, and the rotary drive mechanism is to configured to impart a rotary motion to the enclosure within the main frame.

A vibropeening apparatus comprises a main frame, an enclosure receivable within the main frame, a rotary drive mechanism, and an article to be vibropeened. The enclosure defines an internal volume, the internal volume accommodating a vibropeening bed. The article is positioned within the internal volume, and the rotary drive mechanism is to configured to impart a rotary motion to the enclosure within the main frame.

The method includes a preprocessing transfer step which places an unprocessed rod-like body in a receiving position; a post-processing transfer step which pushes a processed rod-like body with the unprocessed rod-like body, and thus transfers the processed rod-like body to a rail portion; a rail portion transfer step which pushes the processed rod-like body with the unprocessed rod-like body, and thus transfers the processed rod-like body while being guided by the rail portion; a withdrawing step which withdraws the processed rod-like body from the rail portion using a withdrawing unit; a detection step which detects that the processed rod-like body is transferred from the rail portion to the withdrawing unit; and a discharge step which discharges the processed rod-like body from the withdrawing unit in a direction perpendicular to an axis of the processed rod-like body.

Disclosed is a method of reducing play in a vane arc segment. The vane arc segment includes an airfoil piece that defines first and second platforms and a hollow airfoil section that has an internal cavity and that extends between the first and second platforms. The first platform defines a gaspath side, a non-gaspath side, and a radial flange that projects from the non-gaspath side. Support hardware supports the airfoil piece via the radial flange, and a thermal insulation element is located adjacent the radial flange. The method includes performing a light scan of the radial flange to produce a digital three-dimensional model of the radial flange, and then machining the thermal insulation element in accordance with the digital three-dimensional model to provide a low-tolerance fit between the radial flange and the thermal insulation element that limits play between the airfoil piece and the thermal insulation element.

Disclosed is a method of reducing play in a vane arc segment. The vane arc segment includes an airfoil piece that defines first and second platforms and a hollow airfoil section that has an internal cavity and that extends between the first and second platforms. The first platform defines a gaspath side, a non-gaspath side, and a radial flange that projects from the non-gaspath side. Support hardware supports the airfoil piece via the radial flange, and a thermal insulation element is located adjacent the radial flange. The method includes performing a light scan of the radial flange to produce a digital three-dimensional model of the radial flange, and then machining the thermal insulation element in accordance with the digital three-dimensional model to provide a low-tolerance fit between the radial flange and the thermal insulation element that limits play between the airfoil piece and the thermal insulation element.