A system and method for forming a structure with steep walls (walls having an angle greater than 60° with respect to a level plane) through one or more incremental sheet forming operations is provided. The method includes a workpiece with an inner region and an outer region that are separated by a boundary region. The boundary region includes a plurality of openings and a plurality of connecting elements. The openings are cut into the workpiece using a boundary region cutting tool. A forming tool is configured to operate on the inner region after the boundary region cutting operation has been completed. At least one control unit is in communication with the forming tool. The at least one control unit operates the forming tool to form the structure from the inner region.

A method of manufacturing a part having an opening for receiving an insert, including forming the opening having an internal surface wherein the internal surface has a polygonal cross-section including a plurality of sides. The polygonal cross-section comprises a polygon having an area larger than a cross-section of the insert, and the sides constrain the insert so as to locate the insert in the opening when the insert is inserted into the opening.

Methods of fabricating a manhole insert gasket on a manhole insert flange of a manhole insert may include inverting a manhole insert having a manhole insert flange; forming a manhole insert gasket by dispensing a liquid gasket material onto the manhole insert flange along at least one circular dispensing path, the liquid gasket material including a synthetic silicone elastomer; and curing the gasket material.

Methods of fabricating a manhole insert gasket on a manhole insert flange of a manhole insert may include inverting a manhole insert having a manhole insert flange; forming a manhole insert gasket by dispensing a liquid gasket material onto the manhole insert flange along at least one circular dispensing path, the liquid gasket material including a synthetic silicone elastomer; and curing the gasket material.

A fabricated torque arm for use in a vehicle suspension, including a rod having a solid rectangular cross-section, the rod having a first end and an oppositely disposed second end, a first bushing hub, and wherein the rod is only a single piece cut from a metal plate or sheet, wherein the first bushing hub comprises cut tubing, wherein the first end of the rod has a radius that conforms to an outer surface of the first bushing hub, and wherein the first end of the rod is welded to the outer surface of the first bushing hub.

A fabricated torque arm for use in a vehicle suspension, including a rod having a solid rectangular cross-section, the rod having a first end and an oppositely disposed second end, a first bushing hub, and wherein the rod is only a single piece cut from a metal plate or sheet, wherein the first bushing hub comprises cut tubing, wherein the first end of the rod has a radius that conforms to an outer surface of the first bushing hub, and wherein the first end of the rod is welded to the outer surface of the first bushing hub.

A method for shaping a hollow valve preform of a pull rod (20) includes a structuring bulb (22) which is inserted into the cavity (56) of a shaft portion (44) of a valve preform. The structuring bulb (22) has an outer diameter, and has an outer structuring, whereafter the hollow shaft portion (44) is shaped, wherein at least a portion of an inner diameter of the cavity (56) is reduced below an outer diameter of the structuring bulb (22). The structuring bulb (22) is then pulled out through the shaped shaft portion (44), wherein the outer structuring is at least partially pressed into the surface of the cavity (56).

Provided is a rotating body, including: a shaft; and a compressor impeller including: a main body having an insertion hole, which extends from one end to another end side and is configured to receive the shaft inserted therethrough; a boss portion formed at one end side of the main body; and a joint portion, which is formed on an inner peripheral surface of the insertion hole at the boss portion and is welded to the shaft.

The present invention discloses a roll forming device for micro-casting and rolling additive manufacture for large special-shaped pipes, comprises a supporting assembly, a sliding assembly, and a roller system assembly. The sliding assembly includes a guide rail, hydraulic cylinders, hydraulic push rods and a guide rail sliding frame. Two ends of the guide rail are respectively fixedly connected with the centers of two ends of the frame plate in a width direction, the lower surface of the sliding plate of the guide raid sliding frame is slidably connected with the guide rail, housings of the hydraulic cylinders are respectively fixedly connected to the centers at both ends of the frame plate in the width direction. The invention adopts the structures of the guide rail, the hydraulic cylinder and the steering hinge rod to expand the working range of the device and the working types of workable parts.

A system to attach valve seat inserts to an aluminum cylinder head of an automobile vehicle includes a cylinder head of an automobile vehicle engine having a valve seat portion. A valve seat insert is positioned in the valve seat portion of the cylinder head. A fusion bond is created between the valve seat insert and the valve seat portion by laser welding thereby fusing the valve seat insert to the valve seat portion.