A device for electromechanically assisted roller burnishing (EMRB) may comprise: a roller burnishing tool with exactly one current-leading roller burnishing element for burnishing a workpiece, wherein the roller burnishing element represents a first electrical contact element for electrically contacting first location of the workpiece, and a second electrical contact element for electrically contacting second location of the workpiece; wherein the first and the second electrical contact elements can be positioned at a settable spatial distance to one another, so that on moving the roller burnishing element on the workpiece, a current path in the workpiece between the first and the second contact elements is always a constant length.

A device for electromechanically assisted roller burnishing (EMRB) may comprise: a roller burnishing tool with exactly one current-leading roller burnishing element for burnishing a workpiece, wherein the roller burnishing element represents a first electrical contact element for electrically contacting first location of the workpiece, and a second electrical contact element for electrically contacting second location of the workpiece; wherein the first and the second electrical contact elements can be positioned at a settable spatial distance to one another, so that on moving the roller burnishing element on the workpiece, a current path in the workpiece between the first and the second contact elements is always a constant length.

Disclosed are a method and system to form a contoured structure using deep rolling. The method includes using deep rolling to introduce plastic deformation to one or more portions of a work piece to form a convex contour in the work piece. The work piece, and subsequently formed contoured structure, can be metal or composite. The disclosed deep rolling systems and methods form, for example contoured aircraft panels, while also providing fatigue strength improvement and low level of work hardening during the forming process rather than as a post-production surface treatment.

An apparatus for imparting compressive residual stress to at least a surface portion of a first plurality of balls includes a first body having a first surface, the first surface including a smooth contact portion, the smooth contact portion being substantially flat or convex and having a surface hardness greater than or equal to the initial surface hardness of the balls. The apparatus also includes a second body having a second surface, the first surface overlying the second surface, and at least one drive operably connected to the first body or to the second body and configured to move one of the first and second bodies relative to the other body at a substantially fixed distance, the at least one drive also being configured to move the first body toward the second body with a force or to move the second body toward the first body with the force.

A method of coating and finishing an article includes applying a coating to the article using a spray-coating technique such that the applied coating has an as-sprayed surface porosity, and reducing the as-sprayed surface porosity of the coating to a finished surface porosity using a vibratory finishing process.

A method of forming a component includes heating the component to a burnishing temperature above 500 degrees Fahrenheit, and burnishing a surface of the component while the component is at the burnishing temperature to densify the surface. The burnishing process at an elevated temperature may be integrated into other processes, such as the sintering or heat treating processes.

A method of forming a component includes heating the component to a burnishing temperature above 500 degrees Fahrenheit, and burnishing a surface of the component while the component is at the burnishing temperature to densify the surface. The burnishing process at an elevated temperature may be integrated into other processes, such as the sintering or heat treating processes.

The present invention improves surface roughness by knocking down protruding parts while leaving recessed parts in the surface of a metal product, protrusions/recesses having been formed in said surface via blasting, and improves surface hardness and compressive residual stress. Treatment is performed upon a metal product in which protrusions/recesses have been formed in the surface thereof via blasting. Spherical shot that are less hard than the surface hardness of the metal product and have a particle size that is greater than the width of recessed parts of the protrusions/recesses are sprayed toward and collide against the surface of the metal product as crushing shot, and the protruding parts of the protrusions/recesses formed on the surface of the metal product are selectively knocked down, thereby providing a metal product surface member in which the surface roughness of the metal product has been improved.

The present invention improves surface roughness by knocking down protruding parts while leaving recessed parts in the surface of a metal product, protrusions/recesses having been formed in said surface via blasting, and improves surface hardness and compressive residual stress. Treatment is performed upon a metal product in which protrusions/recesses have been formed in the surface thereof via blasting. Spherical shot that are less hard than the surface hardness of the metal product and have a particle size that is greater than the width of recessed parts of the protrusions/recesses are sprayed toward and collide against the surface of the metal product as crushing shot, and the protruding parts of the protrusions/recesses formed on the surface of the metal product are selectively knocked down, thereby providing a metal product surface member in which the surface roughness of the metal product has been improved.

A device and methods are provided for deep rolling. In one embodiment, a deep rolling tool includes a fork having a base section and a plurality of fork arms, wherein each fork arm extends outwardly from the base section and wherein the fork arms are separated from one another to form an opening. The deep rolling tool may also include a plurality of rolling elements configured to apply a compressive stress to articles received by the deep rolling tool, wherein each rolling element is mounted at the distal end of a fork arm, and wherein each rolling element includes a cantilever shaft retained by a fork arm and a crowned roller.