Provided is a method of manufacturing a vibration transmission member for an ultrasonic treatment tool. The method includes: applying a release agent between a surface of a vibration transmission member configured to transmit ultrasonic vibration and a die for hot forging; performing hot forging to form the vibration transmission member after the applying of the release agent; removing, after the performing of the hot forging, a part of an oxide film formed in the performing of the hot forging by a first surface treatment; performing pickling to remove the oxide film after the removing of the part of the oxide film by a blasting treatment; and performing coating with a resin after the performing of the pickling.

A cutting tool includes a substrate of cemented carbide including hard constituents in a metallic binder. The hard constituents includes WC and the WC content in the cemented carbide is 80-96 wt%. The cemented carbide has a Ni content of 2.5-13 wt%, a weight ratio of Fe / Ni < 1.5 and a weight ratio of Co / Ni < 0.825. The cutting tool includes a rake face, a flank face and a cutting edge there between, wherein the hardness H is measured with Vickers indentation and the crack resistance W is the ratio of the load to the total crack lengths of the cracks in the corners of said Vickers indentation. The product of the hardness at the rake face H(rake) and the crack resistance at the rake face W(rake) for the cutting tool is H(rake)*W(rake) > 2000 HV100*N/.Math.m.

A cutting tool includes a substrate of cemented carbide including hard constituents in a metallic binder. The hard constituents includes WC and the WC content in the cemented carbide is 80-96 wt%. The cemented carbide has a Ni content of 2.5-13 wt%, a weight ratio of Fe / Ni < 1.5 and a weight ratio of Co / Ni < 0.825. The cutting tool includes a rake face, a flank face and a cutting edge there between, wherein the hardness H is measured with Vickers indentation and the crack resistance W is the ratio of the load to the total crack lengths of the cracks in the corners of said Vickers indentation. The product of the hardness at the rake face H(rake) and the crack resistance at the rake face W(rake) for the cutting tool is H(rake)*W(rake) > 2000 HV100*N/.Math.m.

Systems and methods for cleaning and preparing a surface are described. The system includes a housing with a first hopper configured to receive a first material and a second hopper configured to receive a second material. A tube housing an auger may be located where the two hoppers meet. In this way, the materials are mixed in the tube before being pushed through a hose to a nozzle. The mixture can be sprayed out of the nozzle. The mixture only requires a single air source, and the system operates using a combination of gravity, venturi suction, vibration, an auger and the like.

A blasting medium includes first ice particles and second particles having a hardness between 2000 and 2500 HV. The second particles are embedded in the surface and in the volume of the first particles.

Described are finishing mediums for removing support material and/or for surface finishing of objects made via additive manufacturing techniques. The finishing medium is an aqueous solution containing 1-20% by weight a polyol, 1-20% by weight an anti-corrosion agent, 0.001-10% by weight a hydrotrope. The finishing medium may optionally suspend media particles, thereby forming a finishing suspension. Also described are methods of using the finishing media and finishing suspensions described herein.

A method and apparatus for processing a metallic workpiece with defined edges (e.g., a gear) comprises media blasting of the workpiece by directing a first media against exposed surfaces on the workpiece to increase the root strength of the gear, the blasting causing the defined edges to be radiused or mushroomed, ceasing the media blasting, loading the workpiece into a finishing apparatus, and subjecting the workpiece to a finishing process with a second media, the exposed surfaces on the workpiece being subjected to the finishing process to reduce the radiused edges on the workpiece created from the media blasting. The process of moving the workpiece to the spindle-finishing apparatus from the media blasting may be performed automatically by a machine. Once the workpiece has been subjected to the finishing process with the second media, it may be removed from the spindle-finishing machine, washed, and rinsed with rust inhibitor whereby wear properties of the workpiece are enhanced.

A method and apparatus for processing a metallic workpiece with defined edges (e.g., a gear) comprises media blasting of the workpiece by directing a first media against exposed surfaces on the workpiece to increase the root strength of the gear, the blasting causing the defined edges to be radiused or mushroomed, ceasing the media blasting, loading the workpiece into a finishing apparatus, and subjecting the workpiece to a finishing process with a second media, the exposed surfaces on the workpiece being subjected to the finishing process to reduce the radiused edges on the workpiece created from the media blasting. The process of moving the workpiece to the spindle-finishing apparatus from the media blasting may be performed automatically by a machine. Once the workpiece has been subjected to the finishing process with the second media, it may be removed from the spindle-finishing machine, washed, and rinsed with rust inhibitor whereby wear properties of the workpiece are enhanced.

A blasting processing method using shot media. A particle diameter distribution of the shot media before forming an operating mix is bimodal and substantially continuous, and both a first particle group corresponding to a first peak and a second particle group corresponding to a second peak are aggregates of particles in a shape having an angular part.

A blasting processing method using shot media. A particle diameter distribution of the shot media before forming an operating mix is bimodal and substantially continuous, and both a first particle group corresponding to a first peak and a second particle group corresponding to a second peak are aggregates of particles in a shape having an angular part.