In some examples, an abrasive particle transfer system including a production tool including a dispensing surface with a plurality of cavities formed therein; abrasive particles removably disposed within at least some of the cavities; and a nonwoven substrate having an outer surface opposing the dispensing surface of the production tool, wherein the dispending surface of the production tool is configured to apply a compressive force to the outer surface of the nonwoven substrate to compress the nonwoven substrate from a first thickness to a second thickness, wherein, while the nonwoven substrate is compressed to the second thickness by the production tool, the abrasive particles are transferred from the plurality of cavities to the nonwoven substrate.

In some examples, an abrasive particle transfer system including a production tool including a dispensing surface with a plurality of cavities formed therein; abrasive particles removably disposed within at least some of the cavities; and a nonwoven substrate having an outer surface opposing the dispensing surface of the production tool, wherein the dispending surface of the production tool is configured to apply a compressive force to the outer surface of the nonwoven substrate to compress the nonwoven substrate from a first thickness to a second thickness, wherein, while the nonwoven substrate is compressed to the second thickness by the production tool, the abrasive particles are transferred from the plurality of cavities to the nonwoven substrate.

A method of making a coated abrasive article includes at least four steps. In step a), a web is provided comprising a backing having a make layer precursor disposed thereon. The web moves along a web path in a downweb direction, and the web has a crossweb direction that is perpendicular to the downweb direction. The make layer precursor comprises a first curable binder precursor; In step b) an applied magnetic field is provided. In step c), a mixture of magnetizable non-magnetizable particles is passed through the applied magnetic field and onto the make layer precursor such that the magnetizable and non-magnetizable particles are predominantly deposited onto the web in a drop zone according to a predetermined order. At least one of the magnetizable particles or the non-magnetizable particles comprises abrasive particles. In step d), the make layer precursor is at least partially cured to provide a make layer.

A method of making a coated abrasive article includes at least four steps. In step a), a web is provided comprising a backing having a make layer precursor disposed thereon. The web moves along a web path in a downweb direction, and the web has a crossweb direction that is perpendicular to the downweb direction. The make layer precursor comprises a first curable binder precursor; In step b) an applied magnetic field is provided. In step c), a mixture of magnetizable non-magnetizable particles is passed through the applied magnetic field and onto the make layer precursor such that the magnetizable and non-magnetizable particles are predominantly deposited onto the web in a drop zone according to a predetermined order. At least one of the magnetizable particles or the non-magnetizable particles comprises abrasive particles. In step d), the make layer precursor is at least partially cured to provide a make layer.

A method of transferring a shaped particle to a substrate includes providing a scrim of at least two elongate strands periodically joined together at flexible bond regions to form an array of apertures between the strands. The scrim is extended along at least one direction to increase the minimum dimension of the apertures. Shaped particles are applied to the extended scrim and at least a portion of the shaped particles enter in at least some of the apertures therein. The extended scrim is relaxed and frictionally retains the particles between the elongate strands. The particle loaded scrim is extended along at least one direction to release and transfer the shaped particles to the substrate in a predetermined orientation.

A method of fabricating a polishing pad using an additive manufacturing system includes depositing successive layers by droplet ejection to form the polishing pad. The polishing pad includes a polishing surface having one or more partitions separated by one or more grooves. Depositing a layer of the successive layers includes dispensing first regions corresponding to edges of the one or more partitions by a first droplet ejection process. After curing the first regions, a second region corresponding to interior of the one or more partitions is dispensed between the edges by a different second droplet ejection process.

A method for preparing a polishing pad includes: preparing a polishing pad transition structure formed with a plurality of grooves, openings of the plurality of grooves being all located on a same side surface of the polishing pad transition structure; filling the plurality of grooves of the polishing pad transition structure with inorganic nanoparticles; pouring a mixture of a liquid polymer and a curing agent on the polishing pad transition structure, and evacuating air in the liquid polymer and the plurality of grooves; and placing the polishing pad transition structure in an environment at a temperature higher than or equal to a first temperature threshold, and the cured liquid polymer and the polishing pad transition structure constituting the polishing pad.

The disclosure relates to layers comprising a body having a thickness, T, comprising a curable composition comprising a polymerizable epoxy-acrylate resin composition and abrasive particles at least partially embedded in the polymerizable epoxy-acrylate resin composition, wherein the body includes a plurality of void spaces free of the curable composition extending into the body from the first major surface and the depth of the plurality of void spaces is at least 10 percent of thickness T. The disclosure also relates to cured compositions formed from such curable compositions and, in turn, abrasive articles made from such cured compositions as well as methods for making abrasive articles.

An abrasive article having a removable support sheet having a first major surface. An image layer containing inks applied over the first major surface. A polyurethane backing layer having a first major backing surface located adjacent to the image layer and a second major backing surface opposite the first major surface. A functional layer comprising an abrasive layer applied to the second major surface; the abrasive layer comprising a make coat, abrasive particles and a size coat.

Systems and methods include providing a coated abrasive article with an enhanced anti-loading composition. The anti-loading composition includes a mixture of a metal stearate, at least one performance component, and optionally, a binder composition.