Patent classifications
B24D11/00
PRODUCTION TOOL TO MAKE ABRASIVE PARTICLES WITH GROOVES
Abrasive particles comprising shaped abrasive particles each having a sidewall, each of the shaped abrasive particles comprising alpha alumina and having a first face and a second face separated by a sidewall and having a maximum thickness, T; and the shaped abrasive particles further comprising a plurality of grooves on the second face.
GRINDING MATERIAL
A grinding material includes a base sheet and a grinding layer overlaid on a front face side of the base sheet and including abrasive grains and a binder for the abrasive grains. The grinding layer includes the abrasive grains of a plurality of types. Of the abrasive grains of the plurality of types, provided that first abrasive grains have the largest average diameter and second abrasive grains have the second largest average diameter, the percentage of the average diameter of the second abrasive grains with respect to that of the first abrasive grains is 5-70%. The total content of the abrasive grains in the grinding layer is preferably 50-85% by volume. The content of the first abrasive grains in the grinding layer is preferably 1-25% by volume. The first abrasive grains are preferably diamond abrasive grains and the second abrasive grains are preferably alumina abrasive grains.
Systems and methods for making abrasive articles
Methods of making an abrasive article. Abrasive particles are loaded to a distribution tool defining a plurality of slots that are open to an exterior of the tool. The loaded particles are distributed from the distribution tool to a major face of a backing web below the lower side and moving relative to the tool. Some of the loaded particles become oriented in a respective one of the slots and are then dispensed on to the major face. In this regard, during the step of distributing, a plurality of the oriented particles is simultaneously at least partially within a first slot and in contact with major face. In some embodiments, the distribution tool includes a plurality of aligned rings; adjacent ones of the rings are attached to, and longitudinally separated from, one another by one or more spacer bodies.
Systems and methods for making abrasive articles
Methods of making an abrasive article. Abrasive particles are loaded to a distribution tool including a plurality of walls defining a plurality of slots. Each slot is open to a lower side of the tool. The loaded particles are distributed from the distribution tool to a major face of a backing web below the lower side and moving relative to the tool. At least a majority of the particles distributed from the tool undergo an orientation sequence in which each particle first enters one of the slots. The particle then passes partially through the slot such that a first portion is beyond the lower side and in contact with the major face, and a second portion within the slot. The sequence then includes the particle remaining in simultaneous contact with one of the walls and the major face for a dwell period while the web moves relative to the tool.
Systems and methods for making abrasive articles
Methods of making an abrasive article. Abrasive particles are loaded to a distribution tool including a plurality of walls defining a plurality of slots. Each slot is open to a lower side of the tool. The loaded particles are distributed from the distribution tool to a major face of a backing web below the lower side and moving relative to the tool. At least a majority of the particles distributed from the tool undergo an orientation sequence in which each particle first enters one of the slots. The particle then passes partially through the slot such that a first portion is beyond the lower side and in contact with the major face, and a second portion within the slot. The sequence then includes the particle remaining in simultaneous contact with one of the walls and the major face for a dwell period while the web moves relative to the tool.
SHAPED ABRASIVE PARTICLES, METHODS OF MAKING, AND ABRASIVE ARTICLES INCLUDING THE SAME
A method of making abrasive particles includes: providing a slurry comprising non-colloidal solid particles and a liquid vehicle; forming at least a portion of the slurry into shaped bodies contacting a substrate; at least partially drying the shaped bodies to provide shaped abrasive precursor particles; separating at least a portion of the shaped abrasive precursor particles from the substrate; and converting at least a portion of the shaped abrasive precursor particles into shaped abrasive particles. The shaped abrasive particles comprise alpha alumina having an average crystal grain size of 0.8 to 8 microns and an apparent density that is at least 92 percent of the true density. Each shaped abrasive particle has a respective surface comprising a plurality of smooth sides that form at least four vertexes. Shaped abrasive particles, abrasive articles including them, and methods of using are also disclosed.
SHAPED ABRASIVE PARTICLES, METHODS OF MAKING, AND ABRASIVE ARTICLES INCLUDING THE SAME
A method of making abrasive particles includes: providing a slurry comprising non-colloidal solid particles and a liquid vehicle; forming at least a portion of the slurry into shaped bodies contacting a substrate; at least partially drying the shaped bodies to provide shaped abrasive precursor particles; separating at least a portion of the shaped abrasive precursor particles from the substrate; and converting at least a portion of the shaped abrasive precursor particles into shaped abrasive particles. The shaped abrasive particles comprise alpha alumina having an average crystal grain size of 0.8 to 8 microns and an apparent density that is at least 92 percent of the true density. Each shaped abrasive particle has a respective surface comprising a plurality of smooth sides that form at least four vertexes. Shaped abrasive particles, abrasive articles including them, and methods of using are also disclosed.
Abrasive articles and related methods
Provided are abrasive articles that include a plurality of layers, in the following order: a backing; an abrasive layer; and a supersize coat. The supersize coat contains a metal salt of a long-chain fatty acid and clay particles dispersed therein. Advantageously, the clay particles enhance the optical clarity of the supersize coat, allowing printed abrasive articles to be made with thicker supersize coatings. The addition of clay was also found to improve cut performance of the abrasive article relative to articles in which the clay particles are absent.
Abrasive articles and related methods
Provided are abrasive articles that include a plurality of layers, in the following order: a backing; an abrasive layer; and a supersize coat. The supersize coat contains a metal salt of a long-chain fatty acid and clay particles dispersed therein. Advantageously, the clay particles enhance the optical clarity of the supersize coat, allowing printed abrasive articles to be made with thicker supersize coatings. The addition of clay was also found to improve cut performance of the abrasive article relative to articles in which the clay particles are absent.
DEBURRING TOOL
A deburring tool (10) for deburring at least one through-hole (24) in a workpiece, the surface (38) of the through-hole (24) to be deburred located on the side away from the deburring tool (10), the tool comprising a main body (12) with a tool shaft (14) and a tool head (16), the tool shaft (14) having a clamping section (16) and the tool head (16) having a guide section (20) with a guide sleeve (22) extending along or parallel to an axis of rotation (36). The tool head (16) comprises at least one flexible fibre (26) with an abrasive surface (28), which is permanently or detachably attached in the guide sleeve (22), the fibre (26) having a free length (L1) and the guide sleeve (22) having a length (L2), the free length (L1) and/or the length (L2) corresponding to at least the depth (T) of the through-hole (24).