Coated abrasive articles having spacer particles are formed by providing a production tool having a dispensing surface with a plurality of cavities, guiding the production tool past an abrasive particle feeder, dispensing shaped abrasive particles onto the dispensing surface and into the plurality of cavities of the production tool, guiding a resin coated backing sheet adjacent the production tool past a spacer particle feeder, and dispensing spacer particles onto the resin coated backing sheet and/or the production tool after the abrasive particle feeder prior to a deposit point for the shaped abrasive particles. The spacer particles are selected to have a thickness that is greater than a thickness of a resin coating of the resin coating backing sheet and a thickness and density once dispensed that are sufficient to substantially prevent the production tool from contacting the resin coated backing sheet at the deposit point.

The present disclosure provides systems, devices, and methods for abrasive articles and manufacturing the same. A method includes receiving, at a shaped abrasive particle placement tool comprising cavities (1020), shaped abrasive particles (502, 504), determining whether a threshold number of cavities of the cavities (1020) includes a shaped abrasive particle situated properly therein, in response to determining there is not a threshold number of cavities of the cavities (1020) with a shaped abrasive particle (502, 504) situated properly therein, receiving, at the shaped abrasive particle placement tool, further shaped abrasive particles, and in response to determining that at least the threshold number of cavities of the cavities (1020) includes a shaped abrasive particle (502, 504) of the shaped abrasive particles situated properly therein, releasing the shaped abrasive particles (502, 504) from the shaped abrasive particle placement tool into a binding material (508) on a substrate (506) to adhere the shaped abrasive particles (502, 504) to the substrate (506).

The present disclosure provides systems, devices, and methods for abrasive articles and manufacturing the same. A method includes receiving, at a shaped abrasive particle placement tool comprising cavities (1020), shaped abrasive particles (502, 504), determining whether a threshold number of cavities of the cavities (1020) includes a shaped abrasive particle situated properly therein, in response to determining there is not a threshold number of cavities of the cavities (1020) with a shaped abrasive particle (502, 504) situated properly therein, receiving, at the shaped abrasive particle placement tool, further shaped abrasive particles, and in response to determining that at least the threshold number of cavities of the cavities (1020) includes a shaped abrasive particle (502, 504) of the shaped abrasive particles situated properly therein, releasing the shaped abrasive particles (502, 504) from the shaped abrasive particle placement tool into a binding material (508) on a substrate (506) to adhere the shaped abrasive particles (502, 504) to the substrate (506).

Various embodiments of the present disclosure provide a bonded abrasive article precursor (100). The bonded abrasive article precursor (100) includes an abrasive layer comprising a plurality of shaped abrasive particles (102) disposed on an adhesive (106) and forming a predetermined pattern.

Various embodiments disclosed relate to a tooling apparatus and method for providing multiple orientation cavities in tooling for abrasive particles in an abrasive article or structure. An example method includes aligning a plurality of shaped abrasive particles into a pattern, including collecting the plurality of shaped abrasive particles at least partially into cavities arranged on a dispensing surface, where at least one of the cavities is configured to allow for multiple orientations of one of the plurality of shaped abrasive particles. The pattern is transferred to a backing substrate containing a layer of adhesive, and the adhesive is cured.

Various embodiments disclosed relate to a partially shaped abrasive particle. The partially shaped abrasive particle includes a shaped portion, engineered to have a polygonal shape, and an irregular portion. The irregular portion is coupled to a base of the shaped portion, forming a single partially shaped abrasive particle.

Various embodiments disclosed relate to a partially shaped abrasive particle. The partially shaped abrasive particle includes a shaped portion, engineered to have a polygonal shape, and an irregular portion. The irregular portion is coupled to a base of the shaped portion, forming a single partially shaped abrasive particle.

An abrasive article is provided that has a backing having opposed first and second major surfaces, an abrasive layer disposed on the first major surface, and a plurality of protrusions extending outwardly from the second major surface. The protrusions comprise a polymer having a Shore A hardness ranging from 5 to 90. These articles provide an alternative sanding solution enabling abrasive articles lacking an attachment layer to be handled effectively and efficiently, providing for a technically superior abrasive sheet on the marketplace that does not use or require an attachment layer.

Provided are abrasive articles, and related methods, that include a flexible abrasive layer having opposed first and second major surfaces, a foam backing bonded to the second major surface, the foam backing being resiliently compressible, and a plurality of slits disposed on the first major surface and penetrating through the flexible abrasive layer and at least partially through the foam backing. In further disclosed embodiments, the abrasive article includes, a flexible abrasive layer having opposed first and second major surfaces, a structured member extending across the second major surface of the flexible abrasive layer, where the structured member and the flexible abrasive layer have respective three-dimensional patterns of discrete, isolated wells that correspond to each other, and a foam backing extending across a major surface of the structured member opposite the flexible abrasive layer, the foam backing being resiliently compressible.

A base layer, a polishing pad with a base layer and a polishing method are provided. The polishing pad includes a polishing layer and a base layer. The base layer, underlaid below the polishing layer, is a three-dimensional fabric. The three-dimensional fabric comprises a top woven layer, a bottom woven layer, and a supporting woven layer disposed between the top woven layer and the bottom woven layer. The top woven layer and the bottom woven layer are respectively woven by a plurality of first set of yarns and a plurality of second set of yarns. The supporting woven layer comprises a plurality of supporting yarns interconnecting the top woven layer and the bottom woven layer, so that a space exists between the top woven layer and the bottom woven layer.