B24D2203/00

FIXED ABRASIVE ARTICLES AND METHODS OF FORMING SAME
20220025237 · 2022-01-27 ·

A fixed abrasive article having a body including abrasive particles contained within a bond material, the abrasive particles including shaped abrasive particles or elongated abrasive particles having an aspect ratio of length:width of at least 1.1:1, each of the shaped abrasive particles or elongated abrasive particles having a predetermined position or a predetermined three-axis orientation, including a placement angle ranging from +90 degrees to −90 degrees and a rake angle ranging from +90 degrees to −90 degrees.

Abrasive particles having particular shapes and methods of forming such particles

An abrasive article comprising a first group including a plurality of shaped abrasive particles overlying a backing, wherein the plurality of shaped abrasive particles of the first group define a first non-shadowing distribution relative to each other.

ABRASIVE ARTICLE AND MANUFACTURING METHOD THEREFOR
20210323120 · 2021-10-21 ·

The present disclosure relates to an abrasive article with a cork backing layer. In addition, the present disclosure relates to a method for producing abrasive articles comprising a cork backing layer.

Abrasive particles having particular shapes and methods of forming such particles

An abrasive article comprising a first group including a plurality of shaped abrasive particles overlying a backing, wherein the plurality of shaped abrasive particles of the first group define a first non-shadowing distribution relative to each other.

METHODS OF MAKING METAL BOND AND VITREOUS BOND ABRASIVE ARTICLES, AND ABRASIVE ARTICLE PRECURSORS

The present disclosure provides methods of making a vitreous bond abrasive article and a metal bond abrasive article. The methods include sequential steps. Step a) includes a subprocess including sequentially: i) depositing a layer of loose powder particles in a confined region; and ii) selectively applying heat via conduction or irradiation, to heat treat an area of the layer of loose powder particles. The loose powder particles include abrasive particles and organic compound particles, as well as vitreous bond precursor particles or metal particles. The layer of loose powder particles has substantially uniform thickness. Step b) includes independently carrying out step a) a number of times to generate an abrasive article preform comprising the bonded powder particles and remaining loose powder particles. Step c) includes separating remaining loose powder particles from the abrasive article preform. Step d) includes heating the abrasive article preform to provide the vitreous bond abrasive article comprising the abrasive particles retained in a vitreous bond material, or to provide the metal bond abrasive article. A method of making a metal bond abrasive optionally includes infusing an abrasive article preform with a molten lower melting metal and solidifying the molten lower melting metal to provide the metal bond abrasive article. The present disclosure further provides a vitreous bond abrasive article precursor and a metal bond abrasive article precursor. Also, methods including receiving, by a manufacturing device having a processor, a digital object specifying data for an abrasive article, and generating the abrasive article with the manufacturing device.

Shaped Ceramic Abrasive Grain, Method for Producing a Shaped Ceramic Abrasive Grain, and Abrasive Article
20210301185 · 2021-09-30 ·

A shaped ceramic abrasive grain, in particular based on alpha-Al.sub.2O.sub.3, includes two substantially parallel base surfaces with a polygonal base shape, said surfaces being connected by means of at least one stand surface, which is arranged substantially perpendicularly to the base surfaces, in order to position the abrasive grain on an abrasive article underlay. The abrasive grain has at least one cutting element which is arranged substantially opposite the at least one stand surface, wherein the cutting element includes at least one facet which is oriented obliquely to the base surfaces. The disclosure additionally relates to an abrasive article with abrasive grain and to a method for producing such abrasive grain.

ABRASIVE ARTICLE WITH SHAPED ABRASIVE PARTICLES WITH PREDETERMINED RAKE ANGLES

The present disclosure provides an abrasive article (10). The abrasive article (10) has a direction of use, a y-axis and a z-axis orthogonal to the y-axis and the direction of use. The abrasive article (10) further includes a backing (12) and shaped abrasive particles attached to the backing. About 5% to about 100% of the shaped abrasive particles (14) independently include a first side surface (16), a second side surface (18) opposed to the first side surface (16), a leading surface (20) connected to the first side surface (16) at a first edge (24) and connected to the second side surface (18) at a second edge (26), a rake angle (30) between the backing (12) and the leading surface (20) in a range of from about 10 degrees to about 110 degrees, and a z-direction rotational angle (50) between a line (52) intersecting the first edge (16) and second edge (18) and the direction of use (22) of the abrasive article (10) in a range of from about 10 degrees to about 170 degrees.

CONSUMER SCRUBBING ARTICLE WITH SOLVENT-FREE TEXTURE LAYER AND METHOD OF MAKING SAME
20210213701 · 2021-07-15 ·

A scrubbing article including a substrate and a texture layer. The texture layer is formed on at least one surface of the substrate, and is a solvent-free texture layer. The texture layer can include a plastisol ink or a hot melt adhesive, and may further include a plurality of ceramic microspheres. Methods of manufacture are also provided in which a solvent-free texture layer composition is applied to a substrate and then solidified to form a texture layer. In some non-limiting embodiments, the texture layer composition includes a hot melt adhesive and is applied to the substrate in the form of a wetted cellulose sponge.

Methods of making metal bond and vitreous bond abrasive articles, and abrasive article precursors

The present disclosure provides methods of making a vitreous bond abrasive article and a metal bond abrasive article. An abrasive article preform is produced by an additive manufacturing sub-process comprising the deposition of a layer of loose powder particles in a confined region and selective heating via conduction or irradiation to heat treat an area of the layer of loose powder particles. The loose powder particles include abrasive particles and organic compound particles, as well as vitreous bond precursor particles or metal particles. The abrasive article preform produced by additive manufacturing is subsequently heated to provide the vitreous bond abrasive article comprising the abrasive particles retained in a vitreous bond material, or to provide the metal bond abrasive article. Also, the methods include receiving, by an additive manufacturing device having a processor, a digital object specifying data for an abrasive article, and generating the abrasive article with the manufacturing device.

Multipurpose tooling for shaped particles

A method of transferring a shaped particle to a substrate includes providing a scrim of at least two elongate strands periodically joined together at flexible bond regions to form an array of apertures between the strands. The scrim is extended along at least one direction to increase the minimum dimension of the apertures. Shaped particles are applied to the extended scrim and at least a portion of the shaped particles enter in at least some of the apertures therein. The extended scrim is relaxed and frictionally retains the particles between the elongate strands. The particle loaded scrim is extended along at least one direction to release and transfer the shaped particles to the substrate in a predetermined orientation.