Methods of manufacturing of aerospace structures are disclosed. More specifically, methods of manufacturing relatively lightweight yet strong aerospace structures. In one embodiment, the method includes the addition of a volume of a rigid and flexible polyurethane mixture into a mold to create a composite structure. In one aspect, the method includes the integration of special structures within a larger structure to remove traditionally structurally weak or vulnerable areas.

A three-dimensional printing system including at least one positioning mechanism, and at least one end effector movably connected to the at least one positioning mechanism. The at least one end effector includes at least one mixing head configured to dispense a material, and at least one subtractive tool configured to subtract at least a portion of the material such that a desired design is achieved.

Aspects hereof provide methods for molding a single-phase solution comprised of a polymer composition and a gas. The polymer composition and the gas are maintained under pressure during the molding operation to prevent a cellular structure from being formed by the dissolved gas in the polymer composition coming out of solution. The mold cavity in which the single-phase solution is introduced for molding purposes is pressurized to a mold pressure that is sufficient to maintain the single-phase solution as a single-phase solution as the mold cavity is filled. Subsequent to filling the mold cavity with the single-phase solution under pressure, the resulting article may be exposed to a reduction in pressure causing the entrapped gas to form a cellular structure.

A sound insulation material 1 includes a first layer 10 constituted by a polyurethane foam, a second layer 20 that is laminated on a surface of the first layer, the surface being located on a first side, and that is constituted by a sheet-shaped member made from a material other than polyurethane, and a third layer 30 that is laminated on a surface of the second layer, the surface being located on the first side, that is constituted by a polyurethane foam, and that, over its entirety, has a higher density than the density of at least a portion of the first layer.

For in mold spraying, a double-inclined mixing nozzle is connected obliquely and fixedly with a side surface of a third half-mold through a lateral sealing structure and connected with a side surface of a first half-mold in an inclined and sealing manner, side faces of a first half-mold and the third half-mold are respectively provided with installation inclined surfaces. A lateral sealing structure includes a mounting plate and a sealing member. The sealing member is sleeved on the double-inclined mixing nozzle and is in transition fit with the double-inclined mixing nozzle and the mounting plate respectively. A butt sealing groove provided on the installation inclined surface of the first half-mold and is in sealing fit with the mounting plate.

The present invention relates to a method of shaping a cured thermosetting resin substrate, and more particularly to a method of shaping a cured thermosetting resin using electromagnetic radiation, said method comprises providing a cured thermosetting resin substrate; providing a confined temperature controlling environment; placing the cured thermosetting resin substrate in the confined temperature controlling environment; providing a source of electromagnetic radiation; irradiating the cured thermosetting resin substrate in the confined temperature controlling environment; and shaping the irradiated thermosetting resin substrate.

A polymerizable liquid useful for the production of a three-dimensional object comprised of silicone, or a copolymer thereof, which includes at least one constituent selected from the group consisting of (i) a blocked or reactive blocked siloxane-containing prepolymer, (ii) a blocked or reactive blocked siloxane-containing polyisocyanate, and (iii) a blocked or reactive blocked siloxane-containing polyisocyanate chain extender. Methods of using the same in additive manufacturing processes such as continuous liquid interface production are also described.

Simulated anatomical components, such as simulated vascular vessels, produced by a method that includes forming an anatomical component mold from a soluble polymer such that the mold defines an interior void of the simulated anatomical component. One or more layers of an elastomeric material is applied around the anatomical component mold and the material is allowed to cure to form a wall of the simulated anatomical component. At least a portion of the mold is dissolved to form a passage for liquid within the simulated anatomical component. Simulated anatomical components are connectable to other components of a surgical simulation system and can be modularized.

A method of manufacturing a shoe structure includes: a setting step of setting an upper on a shoe last, and distributing a foam matrix material comprising a plurality of semi-foamed granules of thermoplastic polyurethanes (TPU) along a bottom of the shoe last to position the foam matrix material between the shoe last and the upper, and a foaming step of heating the shoe last with the upper and the foam matrix material thereon by microwave, so that the semi-foamed granules are foamed to form an insole bonded to the upper, and the upper is shaped along a contour of the shoe last after cooling and removing the shoe last.

The invention relates to a method for the production of foamed areal polyurethane(PUR)/polyisocyanurate(PIR) moldings, where a polyurethane/polyisocyanurate reaction mixture is injected into a mold that is under elevated pressure and then a depressurization takes place, and the foaming process is thus induced, and after the reaction the molding is demolded, and to a mold for carrying out the method.