Various examples are provided related to polyurethane spray foam and its application. In one example, a method includes providing a system including a polyurethane spray foam (SPF) raw material supply, a fluid handling system, an air source, a heated hose, a whip hose, and a metal stray gun. Each of part A and part B material streams, either or both of which include particles, are generated by the system and conveyed by the system through the system and into a disposable mixing nozzle engaged with the metal stray gun. A mixture of the part A and part B material streams can be applied, via the disposable mixing nozzle, to a surface or into a mold at a pressure of 250 psi or less. A polyurethane spray foam coating generated from the method can be applied at a thickness of from about 0.5 inches to about 12 inches.

The present disclosure provides a method for photo-curing 4D printing of a multi-layer structure with an adjustable shape recovery speed, and a multi-layer structure printed thereby. The multi-layer structure printed by the method for photo-curing 4D printing of the multi-layer structure with the adjustable shape recovery speed includes a plurality of deformation units sequentially connected in series, and each of the plurality of the deformation units includes two slow layers, a fast layer, and a transition layer; and the fast layer is arranged between the two slow layers, and the transition layer is arranged between at least one of the two slow layers and the fast layer. In the present disclosure, a low cross-linking layer is doped with a nanocarbon light-absorbing material to solve the problem that the low cross-linking layer is prone to over-curing when a high cross-linking layer is printed on the low cross-linking layer.

A plug for use in a process of forming an insulated register box has a body with at least one side wall, a bottom wall and a top edge. The insulated register box has a box and a duct extending outwardly therefrom. The duct has a portion extending into an interior of the box. The body has a ledge extending outwardly of the top edge thereof. The bottom wall is adapted to abut an end of the portion of the duct. The ledge is adapted to abut an end of the box opposite the duct. A gasket is affixed to the bottom wall of the body. This gasket is adapted to abut the end of the portion of the gasket. The gasket is of a polymeric or elastomeric material.

A structural carrier comprising: a foam core and an outer layer, the foam core and the outer layer being free of structurally reinforcing ribs and open pockets, wherein the structural carrier is curable at a temperature of about 0? C. to about 50? C. The structural carrier may also foam at room temperature. The structural carrier may have an adhesive material disposed on at least a portion of the outer layer.

A multilayer foam panel member including: (a) at least one top sheet substrate; (b) at least one bottom sheet substrate; and (c) a middle substrate of foam material disposed inbetween, and integral with, the top and bottom sheet substrates; wherein the foam material is produced by dispensing a reactive foam-forming fluid mixture onto a moving or stationary bottom sheet substrate of a foam manufacturing line; and wherein the foam manufacturing line includes a flexible film fluid dispensing device for dispensing the reactive foam-forming fluid mixture onto the moving or stationary bottom sheet substrate to form a multilayer foam panel member; wherein the middle substrate of foam material of the panel member has improved thermal and mechanical properties; and a process for manufacturing the above multilayer foam panel member.

A resin sheet having hairlike bodies arranged regularly on at least one surface of an underlayer can be manufactured by forming the bodies by: melt extruding, from a die with an extrusion molding method, a thermoplastic resin having, on a log-log graph having elongational viscosity ?(t) (unit: Pa.Math.S) as measured at a strain rate of 0.5 (unit: S?1) and at a temperature at which elongation is possible as the vertical axis and elongation time t (unit: S) as the horizontal axis, a region in which the slope (log ?/log t) in the interval 0.1<t<1.0 is no greater than 0.5 and by the temperature range wherein the adhesive force in probe tack measurement is 0.05-0.25 N/mm2 at least partially overlapping with the temperature at which elongation is possible; and casting using a transfer roll on which a relief process has been performed and a touch roll.

Foamed articles including a foamed thermoplastic elastomeric material, methods of making the foamed articles, and methods for manufacturing articles of footwear, apparel, and athletic equipment incorporating such foamed articles are provided. In one aspect, a method for making a foamed article comprises placing an article comprising a foamable material and carbon dioxide in a vessel, maintaining the vessel at a first pressure and first temperature at which the carbon dioxide is a liquid and carbon dioxide is soluble in the foamable material, optionally exposing the infused article to a second temperature and second pressure, and subjecting the article to a third pressure and third temperature at which the infused carbon dioxide phase transitions to a gas, thereby expanding the foamable material into a foamed material and forming the foamed article.

A method for fabrication of one or more components of an article of footwear is provided. In one example, the method includes fabricating a mixture of polyurethane (PU) precursors and coffee grounds of a first size using a two-step mixing, and then injection molding one or more components of the article of footwear using the mixture, the one or more components of the article of footwear formed of a coffee grounds-PU composite material.

In one embodiment, a method for fabricating a neurostimulation stimulation lead comprises: providing a plurality of ring components and hypotubes in a mold; placing an annular frame with multiple lumens over distal ends of the plurality of hypotubes to position a portion of each hypotube within a respective lumen of the annular frame; molding the plurality of ring components and the hypotubes to form a stimulation tip component for the stimulation lead, wherein the molding fills interstitial spaces between the plurality of ring components and hypotubes with insulative material; and forming segmented electrodes from the ring components after performing the molding.

A method of forming a polymeric foam material is provided and includes providing a precursor material having a first thickness, the precursor material being an open-cell foam material and applying a uniaxial compressive force to the precursor material to compress the precursor material to a second thickness, the compressive force causing a cell structure of the precursor material to collapse. The method also includes heating the precursor material at a molding temperature for a first time period while the compressive force is applied, the first time period being sufficient to heat the precursor material to a softening temperature, removing the compressive force from the precursor material, and maintaining the cell structure of the precursor material in a collapsed state.