An edger feeding apparatus and method of placing flitches in position to be fed into an edger with minimal spacing between successive flitches and with flitches oriented and the edger adjusted so as to yield a maximum value of lumber from each flitch. The edger feeding apparatus may include a scanning system for creating and storing a digital three-dimensional model of each flitch. The apparatus and method may also include a control computer and its use for determining the optimum position for feeding each flitch into the edger to produce the most valuable yield of lumber from the flitch.

The invention relates to a panel saw (1) for cutting plate-shaped workpieces (2) into multiple sections, comprising: a machine base frame (3); a workpiece support (4) with a sawing slot (5); a saw aggregate (7), which is arranged below the workpiece support (4), wherein a circular saw blade (6) is arranged on the saw aggregate (7), which circular saw blade (6) in a sawing position (34) protrudes through the sawing slot (5) and is displaceable in a sawing direction (8); a holding-down device (9) for clamping the workpiece (2) on the workpiece support (4); a positioning device (12) for positioning the workpiece (2).

A feed roll comprises a roll having a rotary axis, flutes fixed on the roll, mounts fixed on the roll between the flutes, each mount having a seat spaced apart from the outer surface of the roll and replaceable flute elements detachably and matingly engaged in the seats of respective mounts and extending outward beyond the mounts. The replaceable flute insert element comprises an elongated plate body having an inner longitudinal edge, an outer longitudinal edge, and a backing face extending between the inner longitudinal edge and the outer longitudinal edge and the inner longitudinal edge and the backing face configured to matingly engage the seat of the mount. The flute insert element further comprises the outer longitudinal edge being formed with a traction element and the plate body having a plurality of bolt holes therethrough for registering with the bolt holes of the mount element when the plate body and the seat are matingly engaged.

A computer-assisted shingle sawing method for recovery optimization using a 0-1 defect relative to the clear line, comprising the steps of taking an image of a next slab to be cut from a wood block; defining from that image, a clear line there-across; and locations of defect on that slab relative to the clear line, determining edge lines of shingles recoverable from the slab according to optimal shingle grade recovery; sawing the next slab along these edge lines, and sawing the next slab from the wood block, thereby releasing an optimum recovery of shingles from the slab. In another aspect there is provided a method for shingle recovery optimization using an optimization by inversion strategy, wherein the inclination of a parting line for cutting the next slab from the wood block is determined for optimal shingle grade recovery. There is also provided an installation for carrying out these methods.

An automated lumber handling method laser-scans the top profile of multiple stacks of lumber, each of which contain boards of a unique size. Based on the scanned profiles, the method determines the order in which individual boards from a chosen stack should be transferred to a numerically controlled saw. The saw cuts the boards to size and in proper sequence to facilitate orderly assembly of a roof truss or prefabricated wall. In some examples, the method lifts individual boards by driving two retractable screws, or some other piercing tool, down into the upward facing surface of the board. A track mounted cantilever, holding the screws and a laser unit, translates over the lumber stacks to retrieve and deliver individual boards and, while doing so, the laser repeatedly scans the stacked lumber profiles on-the-fly to continuously update the profiles. The open cantilever design facilitates replenishing the stacks of lumber.

A lumber retrieval method renders a lumber handling system readily adaptable to compensate for irregular floors, an irregular overhead track, and variable station locations. In some examples, the method involves determining a plurality of floor-to-track error values that vary based on the floor and the track deviating from being parallel to each other, recording the plurality of floor-to-track error values on a controller, and calculating a plurality of error-compensated reading via the controller based on the plurality of lumber scanned reading and the plurality of floor-to-track error values.

A lumber retrieval method renders a lumber handling system readily adaptable to compensate for irregular floors, an irregular overhead track, and variable station locations. In some examples, the method involves determining a plurality of floor-to-track error values that vary based on the floor and the track deviating from being parallel to each other, recording the plurality of floor-to-track error values on a controller, and calculating a plurality of error-compensated reading via the controller based on the plurality of lumber scanned reading and the plurality of floor-to-track error values.

A lumber transfer system includes an overhead track and a lower conveyor for retrieving and delivering boards from multiple racks of lumber to a platform leading to a saw. In some examples of operation, a board picker travels along the track to pick up a chosen board from one of the racks. The board picker then releases the board onto the conveyor. The conveyor conveys the board underneath the other racks and delivers the board to the saw feed platform. While the conveyor is conveying the board toward the saw feed platform, the board picker returns to the racks for another board. The board picker traveling along the track and handling boards while the conveyor delivers them to the saw saves production time and increases throughput.

The flute insert element further comprises the outer longitudinal edge being formed with a traction element and the plate body having a plurality of bolt holes therethrough for registering with the bolt holes of the mount element when the plate body and the seat are matingly engaged.

A computer-assisted shingle sawing method for recovery optimization using a 0-1 defect relative to the clear line, comprising the steps of taking an image of a next slab to be cut from a wood block; defining from that image, a clear line there-across; and locations of defect on that slab relative to the clear line, determining edge lines of shingles recoverable from the slab according to optimal shingle grade recovery; sawing the next slab along these edge lines, and sawing the next slab from the wood block, thereby releasing an optimum recovery of shingles from the slab. In another aspect there is provided a method for shingle recovery optimization using an optimization by inversion strategy, wherein the inclination of a parting line for cutting the next slab from the wood block is determined for optimal shingle grade recovery. There is also provided an installation for carrying out these methods.