The method of making a compressed biocomposite body includes compressing a mass of biocomposite material comprised of discrete particles and a network of interconnected glucan-containing mycelia cells in the presence of heat and moisture into a compressed body having a density in excess of 18 pcf. Compression may take place batch wise in a press or continuously in a path of narrowing cross-section defined by a series of heated rollers.

Provided is a stable lignin-phenol blend for use in lignin modified phenol-formaldehyde resins comprising lignin in an amount between 10-80 wt %, phenol in an amount between 15-90 wt %, and a solubilizer in an amount between 0%-25 wt %.

A method of preparing a fiberboard is described herein, the method comprising treating a particulate plant-derived material with plasma to obtain a plasma-treated particulate material, and compressing the plasma-treated particulate material. Further described herein is a fiberboard comprising a particulate plant-derived material, and being substantially devoid of an adhesive, or substantially devoid of an adhesive which is urea-formaldehyde resin, melamine-formaldehyde resin, polyurethane resin, epoxy resin, and/or phenol formaldehyde resin. The fiberboard may be characterized by a density of less than 500 kg/m.sup.3, a particulate plant-derived material particle area of at least 1 mm.sup.2, and/or a particulate plant-derived material water contact angle of no more than 20°.

A method for manufacturing a compact includes a mixing step of mixing a fiber and a powder of a binder to obtain a mixture; an accumulating step of accumulating the mixture to form a web; a humidifying step of adding water to the web; and a forming step of heating and pressurizing the water-added web to obtain a compact. The binder binds between fiber molecules by the addition of water. The powder has an average particle diameter (D50) of 20.0 μm or less.

The system comprises a grinder for crushing and pulverizing waste phenolic polymer material, wood fiber and porous material to form a powder; a homogenizer for mixing waste phenolic polymer material powder uniformly with resin for bonding the powder of the waste phenolic polymer material, wherein resin is added for bonding the powder of the waste phenolic polymer material, the powder of wood fiber and powder of porous material; a mixing chamber for mixing powder of waste phenolic polymer material, wood fiber and porous material uniformly; a pressing device for applying one of the methods of hot pressing, cold pressing, injection by an injection machine, extrusion by an extruder, or foaming of the obtained mixture to form desired solid material; and an analysis unit for determining a physical and mechanical properties of these boards using a series of tests such as compressive, tensile, flexural, thickness swelling, water absorption, and moisture content.

The present disclosure relates to a hollow board 1 with first and second main surface layers 3, 5. A plurality of distance elements connecting the first and second main surface layers and maintain a predetermined distance there between. The main surface layers include at least a layer of high-density fiber, HDF, board, and a plurality of distance elements are distributed in the space between the main surface layers, and at least some comprise at least one elongate HDF board strip 15 which is oriented such that its longitudinal edges interconnect the first and second main surface layers 3, 5. The HDF boards of the surface layers and of the at least some of the distance elements comprise wood particles bonded by a resin including an isocyanate, such as methylene diphenyl di-isocyanate, MDI.

The present disclosure relates to a hollow board 1 with first and second main surface layers 3, 5. A plurality of distance elements connecting the first and second main surface layers and maintain a predetermined distance there between. The main surface layers include at least a layer of high-density fiber, HDF, board, and a plurality of distance elements are distributed in the space between the main surface layers, and at least some comprise at least one elongate HDF board strip 15 which is oriented such that its longitudinal edges interconnect the first and second main surface layers 3, 5. The HDF boards of the surface layers and of the at least some of the distance elements comprise wood particles bonded by a resin including an isocyanate, such as methylene diphenyl di-isocyanate, MDI.

The present application discloses improved lignocellulosic composite materials comprising a lignocellulosic component, a bis-electrophile, and a polynucleophile. Exemplary embodiments comprise a dianhydride and a polyol.

A binder has at least one isocyanate and at least one biopolymer mixed with water. The biopolymer may be a biopolymer nanoparticle or cooked and chemically modified starch. Optionally, the binder may also include urea. The biopolymer and water are mixed, and the isocyanate is added to the mixture. The binder may have a viscosity that is suitable for being sprayed on a substrate to make a composite material, for example a viscosity of 700 cP or less or 500 cP or less at 40° C. The substrate may be wood, another lignocellulosic material, or synthetic or natural fibers. In particular examples, the binder is used to make no added formaldehyde wood composites including particle board and fiberboard. Alternatively, the binder may have a higher viscosity and be used to make plywood.

A method of making a wood particle board containing sticking type resin coated wood particles wherein the top of a layup of the coated wood particles is smoothed to provide a smooth a top surface on the layup and a release agent is applied on the top surface and the so coated layup is consolidated into a board in a consolidating press under heat and pressure with the coated top surface in direct contact with a press platen.