The present invention relates to furniture panels, and more particularly, to a method for preparing functional engineered wood. It includes the following steps: make veneer blanks by rotary cutting or splicing, and cut the veneer blanks into desired dimensions to obtain veneers A. Soak the veneers A in a ternary mixed solution of a biomass nanocellulose solubilizer, a fire retardant and an acid dye for toughening, fire retardation and dyeing to obtain veneers B. Add a formaldehyde decomposing powder into a modified MUF adhesive, mix them up, coat the veneers B with the mixture to obtain veneers C. Assemble and cold-press the veneers C to obtain flitches D, and saw the flitches D into desired patterns and dimensions to obtain finished products.

The present invention relates to new aqueous curable binder compositions comprising a carbohydrate compound, a first cross linker and a second cross linker different from the first capable of undergoing radical polymerization and possibly a free radical initiator.

The invention relates to a method for coating a planar workpiece. In order to provide a planar workpiece, which is produced from a workpiece having lignocellulose fibers and a proportion of more than 50 wt % binding agent and optionally filler, with improved performance characteristics, a method is provided having the following steps: providing the planar workpiece, which has an upper face and a lower face and a lateral surface, applying a coating, applying a decoration, optionally structuring the coating, at least on a portion of an upper face, a lower face, or a lateral surface, in each case, and optionally curing the coating.

The present invention relates to a formaldehyde-free medium-high-density board capable of meeting deep facing requirements, and a method for manufacturing same. The method includes: wood chipping, screening, cooking and softening, fiber separating, gluing, drying and sorting, paving, pre-pressing, hot pressing, cooling, sanding, and inspection and warehousing, where the gluing is two-step gluing, including: first performing gluing once by using a lignin adhesive, and then performing secondary gluing by using an MDI adhesive after waterproof treatment. According to the manufacturing method of the present invention, by using biomass adhesives and formaldehyde-free adhesives without adding additives such as a curing agent and an anti-mildew agent, formaldehyde pollution is eliminated from the source by using a two-step gluing method, so that production is formaldehyde-free, and the product is formaldehyde-free. Through the sequential control of the gluing process and the grasp of the gluing type and ratio, surface hardness of the product is improved, and the final product is capable of deep facing to reach 20 to 80 filaments.

A method of producing a moulded article comprising a thermoset polymer and particles of porous natural materials, such as wood materials, and uses thereof. The composite material has a continuous matrix of a hardened thermoset polymer and, distributed within the matrix, and the particles are at least partially encased by the thermoset polymer. The method comprises the steps of providing a mould with two opposite pressing surfaces, said pressing surfaces defining a space between them; feeding particles of porous natural materials into the space between the pressing surfaces; advancing the surfaces towards each other to compress the particles in said space; feeding unhardened thermoset resin in liquid form into the mould so as to fill at least said space between pressing surfaces while keeping the particles compressed between the pressing surfaces; and curing the thermoset resin in the mould to provide a moulded composite article.

The present invention relates to a process for lignin dissolution in which partial methylolation of lignin is carried out during the step of preparing a solution of lignin in an aqueous medium comprising alkali and phenol. The lignin prepared according to the process of the present invention can be used to manufacture lignin-based phenolic resins, which are particularly useful in the manufacture of laminates.

A continuous process forms a unitary mat on a line having at least two conveyors spaced from each other. The process includes combining the isocyanate, an isocyanate catalyst, and a plurality of lignocellulosic particles to form a mixture and a self-polymerization product of the isocyanate in-situ in the mixture. The process also includes forming the unitary mat from the mixture on a first conveyer and transferring the unitary mat from the first conveyor to a second conveyor across a predetermined distance while maintaining structural integrity of the unitary mat. The lignocellulosic particles have a moisture content of 0.5 to 30 weight percent of water. Moreover, the continuous process is free of a step of adding water to the isocyanate, the isocyanate catalyst, the lignocellulosic particles, and/or the unitary mat.

A continuous process forms a unitary mat on a line having at least two conveyors spaced from each other. The process includes combining the isocyanate, an isocyanate catalyst, and a plurality of lignocellulosic particles to form a mixture and a self-polymerization product of the isocyanate in-situ in the mixture. The process also includes forming the unitary mat from the mixture on a first conveyer and transferring the unitary mat from the first conveyor to a second conveyor across a predetermined distance while maintaining structural integrity of the unitary mat. The lignocellulosic particles have a moisture content of 0.5 to 30 weight percent of water. Moreover, the continuous process is free of a step of adding water to the isocyanate, the isocyanate catalyst, the lignocellulosic particles, and/or the unitary mat.

A method for producing a board according to the present invention includes the steps of: (A) dispersing a polycarboxylic acid, a saccharide, and ammonium sulfate in a collection of small wood pieces; and (B) subjecting the collection of small wood pieces containing the dispersed polycarboxylic acid, saccharide, and ammonium sulfate to hot press molding to form a board comprising the small wood pieces bonded together.

In a stack of composite wood boards, the wood boards comprise wood particles and an organic binder.