Embodiments herein relate to a composite material including about 10 to 80 wt. % of a polymer phase, the polymer phase comprising a thermoplastic polymer with a density of less than about 1.9 g-m2; and about 20 to 90 wt. % of a dispersed mixed particulate phase, the dispersed mixed particulate phase comprising a mixed particulate and about 0.005 to 8 wt. % of a coating of at least one interfacial modifier. The mixed particulate including a portion of a reinforcing fiber and a portion of a particle. The composite material having a Young's modulus of greater than 700 MPa. In various embodiments, structural building components made from the composite are included as well as additive manufacturing components made from the composite. Other embodiments are also included herein.

A method for manufacturing non-flat cellulose products from an air-formed cellulose blank structure in a product forming unit. The product forming unit includes a buffering module and a pressing module including one or more forming molds. The method includes providing the cellulose blank structure and feeding the cellulose blank structure to the buffering module; buffering the cellulose blank structure in the buffering module, and feeding the cellulose blank structure from the buffering module to the pressing module; forming cellulose products from the cellulose blank structure in the one or more forming molds by heating the cellulose blank structure to a forming temperature, and pressing the cellulose blank structure with a forming pressure. The cellulose blank structure is continuously fed to the buffering module in a first feeding direction, and intermittently fed from the buffering module in a second feeding direction, wherein the second feeding direction differs from the first feeding direction.

Thermoplastic composite articles are described that comprise biomaterials in one or more of a core layer and a skin layer. In certain arrangements, the thermoplastic composite article can include a porous core layer comprising a web of open celled structures comprising random crossing over of a plurality of reinforcing fibers held together by a thermoplastic material. The thermoplastic material can include virgin and recycled thermoplastic materials if desired. The web may also comprise biomaterials that can be bioparticles, biofibers or both. Exterior and interior components including the thermoplastic composite articles are also described.

A product forming unit for manufacturing non-flat cellulose products from an air-formed cellulose blank structure (2). The product forming unit includes a blank dry-forming module with a moveable forming wire, a toggle pressing module with a toggle press and a forming mold, and an electronic control system operatively connected to the forming wire and the toggle press. The blank dry-forming module is configured for air-forming the cellulose blank structure onto the forming wire. The toggle press includes a pressing member movably arranged in a pressing direction, a toggle-mechanism drivingly connected to the pressing member, and a pressing actuator arrangement drivingly connected to the toggle-mechanism. The forming mold includes a moveable first mold part attached to the pressing member and a second mold part. The electronic control system is configured for controlling operation of the pressing actuator arrangement for performing pressing operations, which involves driving the pressing member in the pressing direction by the toggle-mechanism, and thereby forming the non-flat cellulose product from the air-formed cellulose blank structure by pressing the first mold part against the second mold part. The electronic control system is configured for intermittently feeding the forming wire between subsequent pressing operations.

Method for dry-forming cellulose products from a cellulose blank structure in a product forming unit. The product forming unit includes a blank dry-forming module and a pressing module. The cellulose blank structure is air-formed in the blank dry-forming module onto a forming wire. The pressing module includes one or more forming molds for forming the cellulose products from the cellulose blank structure in a pressing operation. The method includes arranging the forming wire in a stationary mode during the pressing operation.

Method for dry-forming cellulose products from a cellulose blank structure in a product forming unit. The product forming unit includes a blank dry-forming module and a pressing module. The cellulose blank structure is air-formed in the blank dry-forming module onto a forming wire. The pressing module includes one or more forming molds for forming the cellulose products from the cellulose blank structure in a pressing operation. The method includes arranging the forming wire in a stationary mode during the pressing operation.

A lightweight building board element, wherein the element has the shape of a first spatially extending wave, wherein the upper side of said element has at least one wave peak and the lower side of said element has at least one wave trough, wherein the first wave expands transversally or radially, and wherein the at least one wave peak and the at least one wave trough exist in the form of a second wave, and wherein the lightweight building board element contains or consists of bonded wood fibers or bonded wood shavings or bonded wood fibers and wood shavings.

A lightweight building board element, wherein the element has the shape of a first spatially extending wave, wherein the upper side of said element has at least one wave peak and the lower side of said element has at least one wave trough, wherein the first wave expands transversally or radially, and wherein the at least one wave peak and the at least one wave trough exist in the form of a second wave, and wherein the lightweight building board element contains or consists of bonded wood fibers or bonded wood shavings or bonded wood fibers and wood shavings.

A biomass granulator comprises a granulation chamber having a feed inlet and a discharge outlet and divided into a primary molding chamber, inside with a pressing wheel mechanism comprising a wheel seat having at least two symmetrical eccentric pressing rollers, and a secondary molding chamber, surrounding the outside of the primary one, by a ring-shaped die; the rollers are disposed with threads on the surface and a guide groove between adjacent threads; the die is provided outside with several scrapers taking the axis of the main shaft as the rotation axis, and the contact point of the roller and the is always between adjacent scrapers. The invention allows the primarily molded particles extruded from the die to be subjected to an orderly, quantitative and uniform reformation via a rotating scraper, and timely delivery of the finally molded particles out of the biomass granulator, thus solving the technical problems herein.

A biomass granulator comprises a granulation chamber having a feed inlet and a discharge outlet and divided into a primary molding chamber, inside with a pressing wheel mechanism comprising a wheel seat having at least two symmetrical eccentric pressing rollers, and a secondary molding chamber, surrounding the outside of the primary one, by a ring-shaped die; the rollers are disposed with threads on the surface and a guide groove between adjacent threads; the die is provided outside with several scrapers taking the axis of the main shaft as the rotation axis, and the contact point of the roller and the is always between adjacent scrapers. The invention allows the primarily molded particles extruded from the die to be subjected to an orderly, quantitative and uniform reformation via a rotating scraper, and timely delivery of the finally molded particles out of the biomass granulator, thus solving the technical problems herein.