Embodiments herein relate to a composite material including about 10 to 80 wt. % of a polymer phase, the polymer phase comprising a thermoplastic polymer with a density of less than about 1.9 g-m-2; and about 20 to 90 wt. % of a dispersed mixed particulate phase, the dispersed mixed particulate phase comprising a mixed particulate and about 0.005 to 8 wt. % of a coating of at least one interfacial modifier. The mixed particulate including a portion of a reinforcing fiber and a portion of a particle. The composite material having a Young's modulus of greater than 700 MPa. In various embodiments, structural building components made from the composite are included as well as additive manufacturing components made from the composite. Other embodiments are also included herein.

A method for trim preparation of car interior parts includes the steps of cutting out templates of natural jute or linen fabric primer and a second natural cotton fabric or fiber paper, and impregnation of the fabrics with a water-based adhesive resin in each of the fabrics and drying thereof. The method also includes the steps of fabric pressing, forming a structure by adding an adhesive layer and a decorative sheet, applying primer on the decorative layer and drying it, and applying at least one layer of varnish onto the primer layer and drying it.

The disclosure relates to a method for producing a three-dimensionally shaped plate consisting of a wood fibre material. The aim of the disclosure is to provide a method and a system for producing three-dimensionally shaped plates from a wood fibre material, which are logistically simplified and can be used on demand. To this end, e) steam is applied to a prefabricated flat starting plate consisting of a wood fibre material, and f) the plate is coated with a separating means, g) shaped in a forming station, and h) hardened by cooling.

The disclosure relates to a method for producing a three-dimensionally shaped plate consisting of a wood fibre material. The aim of the disclosure is to provide a method and a system for producing three-dimensionally shaped plates from a wood fibre material, which are logistically simplified and can be used on demand. To this end, e) steam is applied to a prefabricated flat starting plate consisting of a wood fibre material, and f) the plate is coated with a separating means, g) shaped in a forming station, and h) hardened by cooling.

A method for manufacturing a product, such a disposable cutlery, manufactured of a fibre material, includes feeding fibrous material as a material flow, binding the fibres into a coherent profile, and molding the cross-sectional profile of the profile into a blank with a desired cross-sectional profile using at least one roller pair or drum pair. The method further includes cutting products of the desired shape from the molded blank by aligning a cutting geometry of the products at the desired place on the blank.

A method for manufacturing a product, such a disposable cutlery, manufactured of a fibre material, includes feeding fibrous material as a material flow, binding the fibres into a coherent profile, and molding the cross-sectional profile of the profile into a blank with a desired cross-sectional profile using at least one roller pair or drum pair. The method further includes cutting products of the desired shape from the molded blank by aligning a cutting geometry of the products at the desired place on the blank.

A casket and method for manufacture of a casket is described, and more particularly, for a casket having walls constructed of fiberboard such as medium density fiberboard (MDF). The walls have outside cladding of MDF that is molded or extruded to provide surface contours such as raised and/or recessed features without having to attach such features as separate trim pieces to the walls. The resulting casket provides aesthetic characteristics and strength for use in funeral ceremonies.

The present invention relates to a method for assembling particles having a long axis, a short axis and an average aspect ratio of 10-10,000. The method includes agitating a combination of a first solution, a second solution and the particles in any order to form a mixture wherein one of the first solution and the second solution is in the form of droplets dispersed in the other of the first solution and the second solution and the long axis of the particles is longer than a diameter of the droplets in the mixture, and continuing the agitation until the particles assemble into aggregates of particles with at least 30% of the particles aligned in parallel along the long axis. Aggregate or aggregate composites form by the method are also described.

The present invention relates to a method of manufacturing a cellulose product having a flat or non-flat product shape by a pressure moulding apparatus comprising a forming mould. The forming mould has a forming surface defining said product shape, The method comprises the steps of: arranging a cellulose blank containing less than 45 weight percent water in said forming mould; heating said cellulose blank to a forming temperature in the range of 100° C. to 200° C.; and pressing said cellulose blank by means of said forming mould with a forming pressure acting on the cellulose blank across said forming surface, said forming pressure being in the range of 1 MPa to 100 MPa.

A method for producing a cellulose product from an air-formed cellulose blank structure comprising the steps; providing a cellulose blank structure which is air-formed from cellulose fibres; applying, in a first application step (S.sub.A1), an alkyl ketene dimer (AKD) dispersion to the cellulose blank structure, and applying, in a second application step (S.sub.A2) a latex dispersion to the cellulose blank structure arranging the cellulose blank structure with the applied alkyl ketene dimer (AKD) dispersion and latex dispersion in a forming mould; heating the cellulose blank structure to a forming temperature (T.sub.F) in the range of 100° C. to 300° C., and forming the cellulose product from the cellulose blank structure in the forming mould, by pressing the heated cellulose blank structure with the applied alkyl ketene dimer (AKD) dispersion and latex dispersion with a forming pressure (P.sub.F) of at least 1 MPa, preferably 4-20 MPa.