A method of can be used to make a wood composite material. The method includes forming a panel having wood fibers and additives, sanding a main surface of the panel, applying a polymer to the sanded main surface of the panel, and curing the polymer by irradiating the main surface of the panel. After the curing, the main surface has a solid discontinuous composite including a mixture of the wood fibers and cured polymer micro-islands.

A method of can be used to make a wood composite material. The method includes forming a panel having wood fibers and additives, sanding a main surface of the panel, applying a polymer to the sanded main surface of the panel, and curing the polymer by irradiating the main surface of the panel. After the curing, the main surface has a solid discontinuous composite including a mixture of the wood fibers and cured polymer micro-islands.

A decorative panel including a substrate material and a decorative top layer. The decorative top layer is formed by at least one timber layer penetrated with a cured adhesive, and the timber layer has a wood structure with collapsed vessels having opposed walls, the opposed walls being glued together permanently by the cured adhesive.

A method to produce a veneered element, the method including applying a first layer on a substrate, applying a second layer on a veneer layer, applying the veneer layer with the second layer applied thereto on the first layer, such that the second layer is facing the first layer, pressing the first layer, the second layer and the veneer layer together to form a veneered element, thereby material originating from the second layer permeates into the veneer layer, and wherein, after pressing, the first layer is visible through a crack, cavity, hole and/or knot of the veneer layer. Also, a veneered element.

A process for producing a smooth-sided strand-based siding or wood structural panel using a pre-telegraphing process. The pre-telegraphing is performed after the primary process completes pressing and consolidation of the substrate/board. The pre-telegraphing process applies a water spray on the hot board immediately out of the primary process press, and before overlay application. The application of the water spray causes the surface of the board to swell and cure. A settling period follows to allow the top surface particles and strands to swell along with absorption and evaporation of the moisture. This is followed by surface sanding to remove the telegraphing and produce a smooth surface. This may then be followed by lamination of overlay(s). The process is completed by post-lamination treatment and coating of the board.

Construction board is made by first hot-pressing particles in a continuous belt press to form a longitudinally extending, continuous and hot composite strand that is conveyed downstream from the press. Before substantial cooling of the boards and while it is at a predetermined temperature above ambient temperature, an edge of the strand is profiled into a nonsquare profiled contour. Then the strand is transversely severed to form a succession of boards.

Construction board is made by first hot-pressing particles in a continuous belt press to form a longitudinally extending, continuous and hot composite strand that is conveyed downstream from the press. Before substantial cooling of the boards and while it is at a predetermined temperature above ambient temperature, an edge of the strand is profiled into a nonsquare profiled contour. Then the strand is transversely severed to form a succession of boards.

Disclosed is an aqueous bonding composition comprising: (A) a saccharide; (B) a phosphate; and (C) at least one neutralizing agent selected from ammonia and an amine compound having at least one hydroxyl group. The aqueous bonding composition is excellent in balance among bending strength, bending strength under wet condition, water-absorption thickness expansion coefficient and peeling strength and scarcely causes metal to rust. The aqueous bonding composition can be usefully used to produce a wood-based material.

A recycled board manufacturing method including a fibrous material generation process of generating a fibrous material by grinding recovered goods containing fibers into a fiber form, an adhesive application process of applying an adhesive having thermosetting properties to the fibrous material generated in the fibrous material generation process, a molding process of molding the fibrous material applied with the adhesive in the adhesive application process into a board shape, and a pressing-heating process of pressing and heating the fibrous material molded into the board shape in the molding process.

Methods of manufacturing a fire-retardant treated OSB to avoid press build-up issues with prior art fire retardants such as boric acid when subjected to normal heat and pressure used in forming an OSB panel. In one embodiment, the press temperature is reduced to below the melting point or softening temperature of the boric acid and/or prior art fire retardants, with a fast-cure adhesive system used in the mat to provide sufficient bonding and integrity while using a lower press temperature. Alternatively, a zinc borate or calcium borate dispersion, with melting points higher than normal press temperatures, is applied to the wood strands prior to pressing. The zinc borate and/or calcium borate are not melted or softened during the OSB manufacturing process, thereby avoiding the press build-up issues with boric acid.