A two-part flame-retardant, a flame-retardant oriented strand (OSB) and method for forming a flame-retardant OSB is provided. The two-part flame-retardant composition includes an aqueous solution containing a water-soluble flame-retardant and a flame-retardant powder that is incorporated into an oriented strand board without substantially affecting the mechanical properties of the oriented strand board. The method includes applying the aqueous solution containing a water-soluble flame-retardant to an oriented strand board furnish and applying a flame-retardant powder to the wetted furnish, without requiring an additional drying step.

A two-part flame-retardant, a flame-retardant oriented strand (OSB) and method for forming a flame-retardant OSB is provided. The two-part flame-retardant composition includes an aqueous solution containing a water-soluble flame-retardant and a flame-retardant powder that is incorporated into an oriented strand board without substantially affecting the mechanical properties of the oriented strand board. The method includes applying the aqueous solution containing a water-soluble flame-retardant to an oriented strand board furnish and applying a flame-retardant powder to the wetted furnish, without requiring an additional drying step.

Methods of manufacturing a fire-retardant treated OSB to avoid press build-up issues with prior art fire retardants such as boric acid when subjected to normal heat and pressure used in forming an OSB panel. In one embodiment, the press temperature is reduced to below the melting point or softening temperature of the boric acid and/or prior art fire retardants, with a fast-cure adhesive system used in the mat to provide sufficient bonding and integrity while using a lower press temperature. Alternatively, a zinc borate or calcium borate dispersion, with melting points higher than normal press temperatures, is applied to the wood strands prior to pressing. The zinc borate and/or calcium borate are not melted or softened during the OSB manufacturing process, thereby avoiding the press build-up issues with boric acid.

Methods of manufacturing a fire-retardant treated OSB to avoid press build-up issues with prior art fire retardants such as boric acid when subjected to normal heat and pressure used in forming an OSB panel. In one embodiment, the press temperature is reduced to below the melting point or softening temperature of the boric acid and/or prior art fire retardants, with a fast-cure adhesive system used in the mat to provide sufficient bonding and integrity while using a lower press temperature. Alternatively, a zinc borate or calcium borate dispersion, with melting points higher than normal press temperatures, is applied to the wood strands prior to pressing. The zinc borate and/or calcium borate are not melted or softened during the OSB manufacturing process, thereby avoiding the press build-up issues with boric acid.

A method of forming an article is provided. Multi-fiber cellulose strips are interacted with a bonding agent and layered in a plurality of layers, the layered cellulose strips collectively defining opposed major surfaces. A porous sheet member, interacted with a fire-retarding solution, is engaged with one of the major surfaces of the layered cellulose strips, to substantially cover the major surface. The porous sheet member is disposed adjacent to a substantially smooth and uniform surface, and layered cellulose strips and the porous sheet member collectively exposed to an actuating element, configured to actuate the bonding agent to react in a volumetrically-expensive reaction with the fire-retarding solution to facilitate cohesion between the layered cellulose strips and the porous sheet member to form a board member, wherein the porous sheet member conforms to the adjacent surface via the volumetrically-expansive reaction to define a substantially smooth and uniform surface of the board member.

A method of forming an article is provided. Multi-fiber cellulose strips are interacted with a bonding agent and layered in a plurality of layers, the layered cellulose strips collectively defining opposed major surfaces. A porous sheet member, interacted with a fire-retarding solution, is engaged with one of the major surfaces of the layered cellulose strips, to substantially cover the major surface. The porous sheet member is disposed adjacent to a substantially smooth and uniform surface, and layered cellulose strips and the porous sheet member collectively exposed to an actuating element, configured to actuate the bonding agent to react in a volumetrically-expensive reaction with the fire-retarding solution to facilitate cohesion between the layered cellulose strips and the porous sheet member to form a board member, wherein the porous sheet member conforms to the adjacent surface via the volumetrically-expansive reaction to define a substantially smooth and uniform surface of the board member.

Disclosed is a method for the use, as fire-retardant, of an aqueous composition including chitosan and at least one mineral filler, the inorganic filler being for example chosen from the group of mineral fillers in laminae, in particular chosen from the group consisting of talc, montmorillonite, saponite, sepiolite, bentonite, smectite, hectorite, kaolinite, halloysite and mica, and mixtures thereof.

Methods and systems that can produce light weight reinforced thermoplastic articles are described. In some embodiments, a method includes heating and pressing a core layer and then cooling and pressing the core layer to maintain the thickness of the core layer during cooling. Automotive articles, building articles and recreational vehicle articles that can be produced using the methods and systems are also described.

A binder that is used for forming fiber-based items and that binds fibers contains a polyester and an aggregation inhibitor. The polyester contains a structural unit derived from polyethylene terephthalate, a structural unit derived from at least one polyvalent carboxylic acid, and a structural unit derived from at least one polyhydric alcohol including trimethylolpropane. The binder exhibits a viscosity coefficient higher than 3500 P at 150° C. in dynamic viscoelasticity measurement.

The invention to provide a system of equipment for making synthetic building materials using plastic wastes combined with industrial and agricultural scrap includes: sorting and cleaning equipment, grinding equipment, powder grinding equipment, mixing equipment, pelletizing equipment, drying equipment, hot stir equipment, shaping equipment are connected together by mechanical connectors. The database connected to the controller controls the sorting and cleaning equipment, the grinding equipment, the powder grinding equipment, the mixing equipment, the pelletizing equipment, the drying equipment, the hot stir equipment, and the shaping equipment through transmission channels. In addition, the present invention provides a method of manufacturing for making synthetic building materials using plastic wastes combined with industrial and agricultural scrap.