In a lumber factory, an automated laminated veneer lumber (LVL) process supported by a lumber production line employing a cross-cutting and rip-sawing stage, a dip-coating stage, a spray-coating stage, a print-marking stage, and a stacking, packaging and wrapping stage. At the dip-coating stage, cross-cut and rip-sawed LVL product is automatically transported and submerged through a dipping reservoir containing clean fire inhibiting chemical (CFIC) liquid, and then wet-stacked and set aside to dry. Once dried, the dip-coated LVL products are returned to the production line and sprayed coated with a moisture, fire and UV protective coating at the spray-coating stage, and then passed through a drying tunnel for quick drying of the spray-coating to produce Class-A fire-protected LVL products. The Class-A fire-protected LVL products are stacked, packaged and wrapped at the stacking, packaging and wrapping stage into a package of Class-A fire-protected LVL products, ready for shipping.

In a lumber factory, an automated laminated veneer lumber (LVL) process supported by a lumber production line employing a cross-cutting and rip-sawing stage, a dip-coating stage, a spray-coating stage, a print-marking stage, and a stacking, packaging and wrapping stage. At the dip-coating stage, cross-cut and rip-sawed LVL product is automatically transported and submerged through a dipping reservoir containing clean fire inhibiting chemical (CFIC) liquid, and then wet-stacked and set aside to dry. Once dried, the dip-coated LVL products are returned to the production line and sprayed coated with a moisture, fire and UV protective coating at the spray-coating stage, and then passed through a drying tunnel for quick drying of the spray-coating to produce Class-A fire-protected LVL products. The Class-A fire-protected LVL products are stacked, packaged and wrapped at the stacking, packaging and wrapping stage into a package of Class-A fire-protected LVL products, ready for shipping.

A two-part flame-retardant, a flame-retardant oriented strand (OSB) and method for forming a flame-retardant OSB is provided. The two-part flame-retardant composition includes an aqueous solution containing a water-soluble flame-retardant and a flame-retardant powder that is incorporated into an oriented strand board without substantially affecting the mechanical properties of the oriented strand board. The method includes applying the aqueous solution containing a water-soluble flame-retardant to an oriented strand board furnish and applying a flame-retardant powder to the wetted furnish, without requiring an additional drying step.

A two-part flame-retardant, a flame-retardant oriented strand (OSB) and method for forming a flame-retardant OSB is provided. The two-part flame-retardant composition includes an aqueous solution containing a water-soluble flame-retardant and a flame-retardant powder that is incorporated into an oriented strand board without substantially affecting the mechanical properties of the oriented strand board. The method includes applying the aqueous solution containing a water-soluble flame-retardant to an oriented strand board furnish and applying a flame-retardant powder to the wetted furnish, without requiring an additional drying step.

A sheet manufacturing apparatus according to the invention has a mixing unit that mixes fiber and resin powder in air; and a sheet forming unit that forms a sheet by laying and heating the mixture mixed by the mixing unit; the grindability index of the resin contained in the resin powder being 0.8 or less.

A system and method for a fire-retardant insulation product are provided, along with a fire-retardant chemical formulation. An insulation product provided includes cellulose fibers and a fire-retardant chemical formulation. The fire-retardant includes calcium chloride.

The invention concerns an insulation material (10) comprising a wood-derived material (11) and a fire retardant (13). The wood-derived material is in the insulation material as a non-separated fiber fraction (14) and as a separated fiber fraction (15) and the insulation material is a combination of said fractions with the fire retardant without separate polymer components (28). In addition, it is also an object of the invention to provide an insulation element, a layer structure, a construction and a method of producing an insulation material.

The invention concerns an insulation material (10) comprising a wood-derived material (11) and a fire retardant (13). The wood-derived material is in the insulation material as a non-separated fiber fraction (14) and as a separated fiber fraction (15) and the insulation material is a combination of said fractions with the fire retardant without separate polymer components (28). In addition, it is also an object of the invention to provide an insulation element, a layer structure, a construction and a method of producing an insulation material.

Methods of forming a lightweight reinforced thermoplastic core layer and articles including the core layer are described. In some examples, the methods use a combination of thermoplastic material, reinforcing fibers and bicomponent fibers to enhance retention of lofting agents in the core layer. The processes permit the use of less material while still providing sufficient lofting capacity in the final formed core layer.

Treated wood composite materials including a wood component and a plastic component are disclosed. The wood component can include wood flour. The treated wood composite materials can further include a treatment formulation. The treatment formulation can be applied to the wood composite materials at various stages in the manufacturing process, and can also be applied in various ways.