Composite cellulosic products and processes for making same. In some embodiments, the composite cellulosic product can include a plurality of cellulosic substrates and an at least partially cured binder. Prior to curing, the binder can include a mixture formed by combining magnesium oxide, water, and magnesium chloride. A weight ratio of the magnesium oxide to the magnesium chloride in the binder can be at least 2.2:1 to 8.5:1.

The invention relates to a method for producing flexible or elastic wood fiber insulating material products, having the following steps: -providing wood fibers which have been produced in a refiner. -providing multicomponent fibers with an inner and an outer component, said outer component melting or fusing at a melting temperature at which the inner component does not melt or fuse or has not yet melted or fused. -providing a mixture of wood fibers and multicomponent fibers. -heating the mixture to a temperature at which the outer component melts or fuses, andconnecting the multicomponent fibers together and to the wood fibers while cooling the mixture, wherein hardwood fiber bundles, in particular beechwood fiber bundles, are used as the wood fibers, and biodegradable multicomponent fibers are used as the multicomponent fibers.

Examples described herein relate to a molded article provided with a resin part formed with a polyolefin resin composite material, the polyolefin resin composite material containing a polyolefin resin and 10 to 150 parts by mass of cellulose based on 100 parts by mass of the polyolefin resin, wherein an area of an aggregate of the cellulose is less than 20,000 m.sup.2.

A method of manufacturing a flame-retardant heat insulating formed product in the shape of a mat includes pouring water in used paper or a pulp material to defibrate and obtain defibrated cotton. A flame retardant such as a boric acid is charged into the defibrated cotton. By stirring and heating, a flame-retardant heat insulating defibrated cotton is obtained. Short fibers with a low melting point made of polyester or the like are charged into the flame-retardant heat insulating defibrated cotton. By mixing and stirring, a flame-retardant heat insulating loose material is obtained. A forming die made of corrugated cardboard provided with a lid having air vents is filled with the flame-retardant heat insulating loose material. The flame-retardant heat insulating loose material together with the forming die are heated with a microwave heating apparatus to form. A mat-shaped formed product is removed from the forming die.

Disclosed herein are, for instance, reinforced composites comprising an airlaid mat comprising a natural fiber component; and a resin dispersed within the airlaid mat; wherein the reinforced composite has a natural fiber volume fraction of 20 vol % to 80 vol %, by volume of the reinforced composite. Also disclosed herein are methods of making reinforced composites. For instance, disclosed herein are methods comprising forming a preform comprising: heating an airlaid mat to a temperature of from 40 C. to 200 C., the airlaid mat comprising a natural fiber component and a binder fiber component; and compressing the airlaid mat at a pressure of from 100 psi to 1200 psi; and impregnating the preform with a resin to form a reinforced composite.

To provide a board material processing composition allowing for production of a board material laminate that is non-combustible and is excellent in adhesion performance. In order to solve this problem, a board material processing composition inhibiting combustion of a board material due to heating, comprises: a carbonization promotion component, being inorganic, promoting carbonization of an organic component within the board material at the heating; a chain inhibition component, being inorganic, inhibiting a reaction chain to a neighboring component due to a product of endothermic decomposition generated at the heating; and binder particles, being inorganic and hydrophobic, bonding the organic component within the board material to the carbonization promotion component and the chain inhibition component, wherein the carbonization promotion component includes boric acid, the chain inhibition component includes ammonium dihydrogen phosphate, and the binder particles include silica sand.

An engineered wood based siding, cladding or panel with a microstrand interface layer (MIL) applied to the top of the main strand matrix layers to minimize telegraphing, add rigidity and strength, and provide an improved surface appearance. The MIL comprises microstrands applied to the surface of the strand matrix or mat during production, prior to deposition of a fines layer. The MIL prevents the loss of fines into the strand matrix, and helps prevent or eliminate strand telegraphing.

Apparatus includes a fire prevention system having a dispenser of a fire extinguishing substance, a blender operative to blend a mixture of wood particles, and one or more conduits located inside the blender. The one or more conduits are in fluid communication with a source of water and a source of wax. The fire prevention system is in fluid communication with the blender and the one or more conduits for dispensing the fire extinguishing substance into the blender or one or more conduits.

Apparatus includes a fire prevention system having a dispenser of a fire extinguishing substance, a blender operative to blend a mixture of wood particles, and one or more conduits located inside the blender. The one or more conduits are in fluid communication with a source of water and a source of wax. The fire prevention system is in fluid communication with the blender and the one or more conduits for dispensing the fire extinguishing substance into the blender or one or more conduits.

An insulation composition including a biomass-derived polymer, a cellulose component, and a fire retardant applied to at least a portion of either or both of the biomass-derived polymer and the cellulose component. The biomass-derived polymer may be used to bind the cellulose component. The cellulose component may be fibers, cellulose dust, nanocrystalline structure, or a combination. The insulation composition may be formed into batts, assemblies, or boards. The insulation composition may be processed in the field by shredding to form loose fill insulation. The composition may be treated with one or more additives, including an expansion component selected to reduce the density of the composition.