B28B1/00

DEVICE FOR THE ADDITIVE PRODUCTION OF THREE-DIMENSIONAL COMPONENTS

Device for the additive production of three-dimensional components (2), namely a laser melting device or laser sintering device, in which a component (2) is produced by successive solidifying of individual layers (3) made from solidifiable construction material, by the effect of radiation (4), through melting of the construction material (5), wherein the dimensions and/or temperature of the melt area (6) generated by a point-shaped or line-shaped energy input can be captured by a sensor device (8) of a process monitoring system, and sensor values for evaluation of a component quality can be deduced therefrom, wherein the radiation (9) created by the melt area and used for the generation of the sensor values passes through the scanner used for the melt energy input, and is guided from there to the sensor device (8) of the process monitoring system, wherein an optical focus tracking device (20) is arranged in the radiation path used for generation of the sensor values between the scanner (10) and the sensor device (8) of the process monitoring system, which optical focus tracking device can be controlled by electronic machine data for focus tracking.

VARIABLE DENSITY, VARIABLE COMPOSITION OR COMPLEX GEOMETRY COMPONENTS FOR HIGH PRESSURE PRESSES MADE BY ADDITIVE MANUFACTURING METHODS
20170368780 · 2017-12-28 ·

A method of manufacturing a component for use in a high pressure press includes successively depositing a volume of one or more materials using a deposition device to build a three dimensional body of the component having a selected material property varied along at least one direction of the component for use in the high pressure press.

DUAL CURE RESINS CONTAINING MICROWAVE ABSORBING MATERIALS AND METHODS OF USING THE SAME
20170368740 · 2017-12-28 ·

Provided herein according to some embodiments is a method of forming a three-dimensional intermediate object with a polymerizable liquid, said polymerizable liquid comprising a mixture of (i) a microwave absorbing material, (ii) a light polymerizable liquid first component, and (iii) a second solidifiable component that is different from said first component. Optionally, but in some embodiments preferably, the method includes supporting the three-dimensional intermediate with a separate support media prior to solidifying and/or curing the second solidifiable component in the three-dimensional intermediate to form the three-dimensional object; and then optionally separating said support media when present from said three-dimensional object.

Three-Dimensional Shaping Device
20230202118 · 2023-06-29 ·

A three-dimensional shaping device includes: a stage; a heater covering a shaping region of the stage and facing the stage; a head configured to dispense a shaping material toward the stage to form a shaping layer; a sensor configured to measure a temperature of a measurement region of the shaping layer; a movement mechanism configured to move the stage and the sensor relative to each other and move the stage and the head relative to each other; and a control unit configured to control the head and the movement mechanism. The control unit is configured to execute processing of setting the measurement region based on information on a shape of the shaping layer, causing the sensor to measure a temperature of the measurement region; and controlling the head and the movement mechanism to dispense the shaping material from the head toward the shaping layer when the measured temperature of the measurement region is equal to or lower than a predetermined value.

Three-Dimensional Shaping Device
20230202117 · 2023-06-29 ·

A three-dimensional shaping device includes: a stage, a heater, a head, a movement mechanism, and a control unit. The control unit is configured to perform first shaping layer forming processing of forming a first shaping layer by controlling the head and the movement mechanism to dispense the shaping material from the head, dispensing stop processing of stopping dispensing of the shaping material from the head by controlling the head, determination processing of determining whether a predetermined time is elapsed since the dispensing stop processing is performed, and second shaping layer forming processing of forming a second shaping layer on the first shaping layer by controlling the head and the movement mechanism to dispense the shaping material from the head when it is determined in the determination processing that the predetermined time is elapsed. The control unit is configured to set the predetermined time based on information related to a shaping time of the first shaping layer.

PROCESS FOR MANUFACTURING A CERAMIC TURBINE BLADE

A method of fabricating a ceramic turbine blade, the method includes selective melting on a powder bed in order to obtain a blade mold cavity in a mold, a ceramic-based suspension is provided, the suspension is introduced into the blade mold cavity, the suspension is subjected to a gelation step in the mold cavity in order to obtain a blade suitable for being extracted from the mold cavity, and the blade is extracted from the mold cavity.

IRRADIATION SYSTEM FOR AN ADDITIVE MANUFACTURING DEVICE
20170361405 · 2017-12-21 ·

An irradiation system includes: a first beam source configured to output a first laser beam and a second beam source configured to output a second laser beam, in which the second laser beam has a higher beam quality higher than that of the first laser beam;

optics arranged to focus the first and second laser beams; and a beam guiding system including a first beam path along which the first laser beam is guided, and a second beam path along which the second laser beam is guided, in which the beam guiding system includes a beam combiner to superimpose the first and second laser beams, the first beam source is a pump laser, the second beam source is a laser resonator, and the beam guiding system further includes a beam switch adapted to feed the first laser beam into a pump laser beam path and/or into the first beam path.

Additively Manufactured Concrete-Bearing Radiation Attenuation Structure
20170365365 · 2017-12-21 ·

A radiation-shielding attenuation structure and method of forming the attenuation structure, wherein the attenuation structure is made by additively manufacturing a concrete material that includes one or more attenuation dopants configured to enhance the radiation shielding of the concrete material. The one or more attenuation dopants may be configured in the concrete material to attenuate one or more types of radiation, such as electromagnetic radiation, gamma radiation, X-ray radiation, or neutron radiation. The attenuation structure formed by the concrete material may be additively manufactured on-site according to a model that has already been pre-certified for safe or secure use, thereby providing a repeatable and reproducible process that can reduce lead times and fabrication costs. The attenuation structure may be easily modified during the additive manufacturing process to have different concrete mixtures with different attenuation characteristics, which increases the tailorability and flexibility in design of the attenuation structure.

COMPOSITION INCLUDING A HIGH MELT TEMPERATURE BUILD MATERIAL

According to an example, a composition may include a high melt temperature build material in the form of a powder; a first low melt temperature binder in the form of a powder; and a second low melt temperature binder in the form of a powder; and in which the first low melt temperature binder melts at a temperature that is different from the second low melt temperature binder.

METHOD FOR THE LAYER-BY-LAYER PRODUCTION OF A CURED THREE-DIMENSIONAL SHAPED BODY, SHAPED BODY OBTAINABLE BY THE METHOD, AND USE THEREOF
20230191653 · 2023-06-22 ·

The present invention relates to a method for the layer-by-layer production of a cured three- dimensional shaped body, wherein the method comprises at least: (i) providing a binder comprising at least the following components: a) monomeric furfuryl alcohol and optionally a resin component comprising at least a furan resin, wherein about 60% by weight to 100% by weight of monomeric furfuryl alcohol, based on the sum of monomeric furfuryl alcohol and resin component are present in the binder, and b) a hardener component selected from methanesulfonic acid, benzenesulfonic acid, and mixtures thereof, (ii) providing a layer of a refractory molding material to provide a molding material layer, (iii) selectively applying a component a) or b) of the binder separately from the refractory molding material to at least a part of the molding material layer, (iv) applying the other component of the binder separately from the component mentioned in step (iii), wherein step (iv) can be carried out before or after step (iii), or step (iv) can be combined with step (ii), and (v) optionally repeating steps (ii), (iii), and (iv) once or several times. Shaped bodies obtainable thereby as well as their use are disclosed as well.