B28B1/00

CMC component with integral cooling channels and method of manufacture

A fiber-reinforced component for use in a gas turbine engine includes a first braided fiber sleeve forming a cooling channel and a plurality of fiber plies enclosing the first braided fiber sleeve, with the plurality of fiber plies forming first and second walls separated by the first braided fiber sleeve. The fiber-reinforced component further includes a matrix material between fibers of the braided fiber sleeve and the plurality of fiber plies.

Compressed bone composition and methods of use thereof

The present disclosure relates to compressed bone compositions, bone implants, and variants thereof. The present disclosure also relates to methods of preparing compressed bone compositions, bone implants, and variants thereof. The present disclosure also relates to methods of using the bone compositions, bone implants and variants thereof.

Heat protective device
11555664 · 2023-01-17 · ·

A heat protective device includes a sheet having a first edge opposite a second edge. The sheet is comprised of a plurality of intertwined links that are movable with respect to each other. A strip is positioned between the first edge of the sheet and the second edge of the sheet. A fastener couples the first edge of the sheet and the second edge of the sheet to the strip to form a tubular shape. The fastener is configured to adjust a diameter of the tubular shape to releasably fix the heat protective device about an object. A method for manufacturing a heat protective device is also disclosed.

Process for rapid processing of SiC and graphitic matrix triso-bearing pebble fuels
11557403 · 2023-01-17 · ·

A method for producing microencapsulated fuel pebble fuel more rapidly and with a matrix that engenders added safety attributes. The method includes coating fuel particles with ceramic powder; placing the coated fuel particles in a first die; applying a first current and a first pressure to the first die so as to form a fuel pebble by direct current sintering. The method may further include removing the fuel pebble from the first die and placing the fuel pebble within a bed of non-fueled matrix ceramic in a second die; and applying a second current and a second pressure to the second die so as to form a composite fuel pebble.

Method for forming 3D printed objects with multi-layer rafts which optimize shrinkage

Systems and methods for forming an object using additive manufacturing. One method includes receiving a digital model of the object, predicting a shrinking characteristic or receiving a predicted shrinking characteristic of the object that will occur during thermal processing of the object, once formed, and generating, based on the shrinking characteristic of the object, instructions for forming a raft on which the object will be formed. The instructions for forming the raft are configured to form a raft having a shrinking characteristic that reflects the shrinking characteristic of the object.

Extrudable building material wall structure and method

A wall structure and a method for forming a wall structure is provided using three-dimensional printing of extruded building material applied to a surface of a building structure. According to one embodiment, the wall structure includes a pair of outer wythes spaced from an inner wythe. The outer wythes can include a core extending between the pair of outer wythes and toward the inner wythe. A protrusion can also extend toward the inner wythe a spaced distance from the inner wythe or entirely toward and adjoining the inner wythe. The core is configured with an inwardly facing spaced opposed surfaces of the outer wythes surrounding a vertically extending rebar, with grout surrounding that rebar. Horizontally extending support pins can be spaced parallel from each other and extend from the protrusions and into the inner wythe.

Recoating Unit, Recoating Method, Device and Method for Additive Manufacturing of a Three-Dimensional Object

A recoating unit (40) serves for equipping or retrofitting a device (1) for additive manufacturing of a three-dimensional object (2) by selectively solidifying a building material (15), preferably a powder, layer by layer. The device (1) comprises a recoater (16) movable across a build area (8) for applying a layer (31b, 32b) of the building material (15) within the build area (8) and a solidification device (20) for selectively solidifying the applied layer (31b, 32b) at positions corresponding to a cross-section of the object (2) to be manufactured. The device (1) is formed and/or controlled to repeat the steps of applying and selectively solidifying until the object (2) is completed. The recoating unit (40) comprises at least two recoating rollers (41, 42) spaced apart from each other in a first direction (B1) and extending into a second direction transversely, preferably perpendicularly, to the first direction, and a compacting and/or smoothing element (45) arranged between the two recoating rollers (41, 42) in the first direction (B1) and extending into the second direction. The recoating unit (40) is adapted to draw-out building material to a regular layer (31a, 32a), depending on the movement of the recoating unit into the first direction (B1) or into its reverse direction (B2), using the recoating roller (41, 42) arranged ahead in the respective moving direction (B1, B2), and to compact or smoothen the layer (31a, 32a) drawn-out by the recoating roller (41, 42) arranged ahead using the compacting and/or smoothing element (45).

METHOD OF MAKING CERAMIC SHAPED ABRASIVE PARTICLES, SOL-GEL COMPOSITION, AND CERAMIC SHAPED ABRASIVE PARTICLES
20180010026 · 2018-01-11 ·

A method includes: providing a mold having a plurality of mold cavities, wherein each mold cavity is bounded by a plurality of faces joined along common edges; filling at least some of the mold cavities with a sol-gel composition that includes a release agent dispersed therein; at least partially drying the sol-gel composition thereby forming shaped ceramic precursor particles; calcining at least a portion of the shaped ceramic precursor particles to provide calcined shaped ceramic precursor particles; and sintering at least a portion of the calcined shaped ceramic precursor particles to provide ceramic shaped abrasive particles. A sol-gel composition, shaped ceramic precursor particles, and ceramic shaped abrasive particles associated with practice of the method are also disclosed.

APPARATUS FOR ADDITIVE MANUFACTURING OF THREE-DIMENSIONAL ARTICLES
20180009033 · 2018-01-11 ·

A method for forming at least one three-dimensional article through successive fusion of parts of a powder bed, which parts correspond to successive cross sections of the three-dimensional article, the method comprising the steps of: providing a model of the at least one three-dimensional article; applying a first powder layer on a work table; directing a first energy beam from a first energy beam source over the work table causing the first powder layer to fuse in first selected locations according to corresponding models to form a first cross section of the three-dimensional article, where the first energy beam is fusing at least a first region of a first cross section with parallel scan lines in a first direction; varying a distance between two adjacent scan lines, which are used for fusing the powder layer, as a function of a mean length of the two adjacent scan lines.

PRINT DEAD ZONE IDENTIFICATION

A sensor may be to detect a property indicative of a print dead zone caused by a defect of build material to be used for generating the three-dimensional object or a malfunction of a heater that is to heat the build material, a build material distributor that is to provide the material, or a carriage. A processor may be to receive, from the sensor, dead zone data relating to the print dead zone, and to prevent the malfunction of the heater, the build material distributor, or the carriage, or to modify data representing the three-dimensional object to cause the three-dimensional object to be shifted such that three-dimensional object is to be printed outside the print dead zone.