A universally adaptable waffle-cavity form and methods for constructing a waffle panel are described. The waffle-cavity form is provided with a standard shape and size and can be easily adapted to alter the dimensions thereof. The form can be cut down and combined with one or more other cut coven forms to provide a combined form with desired dimensions. The forms can also be combined without first being cut down through the use of a saddle that is placed over a joint therebetween. A plurality of the forms can be affixed to a mold decking in a desired arrangement using anchors installed therebetween to form a mold that is reusable to produce multiple waffle panels.

A stripping lifting insert is provided for precast insulated panels having an insulating material layer between opposing wythes, the insulating material layer, wythes, and precast insulated panel having respective widths. The stripping lifting insert includes an elongated connecting shaft having a shaft axis. First and second spaced apart wythe engagement members are connected to the connecting shaft in spaced apart relation to each other. Each wythe engagement member includes a hub and a plurality of three or more protrusions connected to and emanating from hub. Each of the protrusions extending radially outward from the shaft axis. The wythe engagement members have a height less than the width of the wythes, whereby each wythe engagement member can be completely embedded in a respective wythe of the precast insulated panel. A precast insulated panel and a method of making a precast insulated panel are also disclosed.

A system of retaining wall blocks, a method of assembling a retaining wall block assembly, and a mold for manufacturing retaining wall blocks having adjustable engagement configurations.

A system of retaining wall blocks, a method of assembling a retaining wall block assembly, and a mold for manufacturing retaining wall blocks having adjustable engagement configurations.

Features for formliners to form a decorative pattern in a curable material and methods of using the same are disclosed. An improved formliner is disclosed with substantially seamlessly connecting components that reduces the need for using adhesives for interconnecting a plurality of formliners in a pattern. Further, the formliner is configured to reduce and/or substantially eliminate visible seams in order to create a more natural appearance in a finished product of the curable material.

An upright concrete wall panel form apparatus includes a back panel form to be secured to a base in an upright position, an adjustable support assembly to be secured to the base adjacent the back panel form, and a movable front panel form supported by the adjustable support assembly in an upright position. The movable front panel form is moveable via the adjustable support assembly between a concrete wall panel prep area position and a concrete wall panel forming position. The movable front panel form is aligned with the back panel form in the concrete wall panel forming position so as to define a gap therebetween to receive concrete for forming at least one concrete wall panel in an upright position.

A new process for creating a decorative surface on a cast concrete tile. A mold is prepared by coating with mold release. An aggregate of water, coloring dye, sand, Portland cement, and preferably filler material such as pea gravel is pre-mixed. Baking soda is mixed with a significant volume of water to create a high-viscosity paste. The paste preferably has a high solid to liquid ratio so that it can be crumbled into baking soda clumps of various sizes. The dampened baking soda clumps are sprinkled randomly onto the bottom surface of the mold (which will bear against what becomes the top surface of the cast tile). The pre-mixed aggregate is then added to the mold. Once the aggregate is cured, the cast concrete tile is removed. The baking soda clumps create complex voids in the tile's upper surface, producing a surface texture similar to limestone.

An apparatus for curing concrete includes a multiple layer polyolefin film and an absorbent layer. The polyolefin film layer can include pH modifying components and antiskid components. The absorbent layer can also include pH modifying components. The absorbent layer can include nonwoven fabric. The apparatus can be applied to curing concrete after hydration water is applied to the curing concrete. The apparatus can also be used to enclose poured concrete members during transport of the members so as to continue the curing process during transport. The film can also be used as a barrier layer between the ground and poured concrete.

A device for supporting stripper head on a mold box of a concrete product machine mold assembly. The device includes a set of attachment hardware that connects a stand-off leg to a stripper head plate to support the stripper head with the stripper head plungers disposed in respective protected positions within respective plunger receptacles of the mold box. The hardware set comprises a ferrous metal portion configured to be carried by the stripper head plate and a magnetic portion carried by the stand-off leg in a position to magnetically engage the ferrous metal portion and allow for removable attachment of the stand-off leg to the stripper head plate when the ferrous metal portion is carried by the stripper head plate.

This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).