There is provided an apparatus and process for manufacturing a brick or paver with a high content of coal ash (ranging from 60% to 100% coal ash or fly ash) so that a waste product (coal ash, and more particularly Class F coal ash) from a coal-fired power plant is incorporated into a building product (high content fly ash brick or paver). Also provided is a variable firing tray to support the dried, high content coal ash bricks/pavers as the dried products are sent through a tunnel kiln, to improve circulation around the individual bricks/pavers and thereby result in reduced firing time in the kiln.

There is provided an apparatus and process for manufacturing a brick or paver with a high content of coal ash (ranging from 60% to 100% coal ash or fly ash) so that a waste product (coal ash, and more particularly Class F coal ash) from a coal-fired power plant is incorporated into a building product (high content fly ash brick or paver). Also provided is a variable firing tray to support the dried, high content coal ash bricks/pavers as the dried products are sent through a tunnel kiln, to improve circulation around the individual bricks/pavers and thereby result in reduced firing time in the kiln.

A system and method for manufacturing a set of cast stones includes a set of spray stations, a set of fill stations, a set of vibration tables, a drying rack, and a demolder connected to the drying rack. A controller is connected to each of the set of spray stations, the set of fill stations, the set of vibration tables, the drying rack, and the demolder, each of which has a set of sensors connected to the controller. The set of spray stations include a set of release stations and a set of color stations. A mold is sprayed with a release product, a set of colors, and then filled with a cementitious material. Once vibrated, the cementitious material is dried to form the set of cast stones, which is then automatically released from the mold utilizing the demolder.

The invention relates to a cement production system with a preheater for preheating the cement raw meal, a calciner for pre-calcining the preheated cement raw meal, and a rotary kiln for firing the pre-calcined cement raw meal, wherein the calciner has a riser pipe through which exhaust gases from the rotary kiln flow. The gas offtake probe is arranged in a calciner nozzle, which is formed by a nozzle-like constricted section of the riser pipe, wherein the gas offtake probe is arranged flush on the calciner nozzle of the riser pipe.

The invention relates to a cement production system with a preheater for preheating the cement raw meal, a calciner for pre-calcining the preheated cement raw meal, and a rotary kiln for firing the pre-calcined cement raw meal, wherein the calciner has a riser pipe through which exhaust gases from the rotary kiln flow. The gas offtake probe is arranged in a calciner nozzle, which is formed by a nozzle-like constricted section of the riser pipe, wherein the gas offtake probe is arranged flush on the calciner nozzle of the riser pipe.

A molding equipment and method to mold stackable inter-engaging bricks, blocks, stones and the like and bricks, blocks, stones and the like produced therewith are disclosed. The molding equipment comprises a main structure which contains individual cavities. Each cavity preferably has a middle structure to which a brick separating element can be attached. Without the brick separating element, each cavity can form two attached splittable bricks whereas with the brick separating element attached, each cavity can hold two individual smooth or embossed face bricks. The size and shape of the stackable inter-engaging bricks is such that once out of the mold but still in an uncured form, the brick can stand on its side without falling down, being damaged, buckling or being otherwise deformed during the manufacturing process.

A reinforced concrete member precast yard structure including a precast and production workshop, a concrete mixing station, a curing and storage zone, an intelligent dispatching and control center, and water, electricity, and gas lines is provided. Automatic control equipment of each of the precast and production workshop, the concrete mixing station, and the curing and storage zone is connected to the intelligent dispatching and control center. Concrete in the concrete mixing station is transported to a corresponding production and precast zone through a plurality of concrete loading tracks. Reinforced concrete members produced in the precast and production workshop are transported to the curing and storage zone through transshipment equipment for curing and temporary storage. The precast and production workshop includes a rebar processing zone, a production, curing, and precast zone, and a pallet transshipment, production, and precast zone arranged in parallel with one another.

A reinforced concrete member precast yard structure including a precast and production workshop, a concrete mixing station, a curing and storage zone, an intelligent dispatching and control center, and water, electricity, and gas lines is provided. Automatic control equipment of each of the precast and production workshop, the concrete mixing station, and the curing and storage zone is connected to the intelligent dispatching and control center. Concrete in the concrete mixing station is transported to a corresponding production and precast zone through a plurality of concrete loading tracks. Reinforced concrete members produced in the precast and production workshop are transported to the curing and storage zone through transshipment equipment for curing and temporary storage. The precast and production workshop includes a rebar processing zone, a production, curing, and precast zone, and a pallet transshipment, production, and precast zone arranged in parallel with one another.

The invention relates to formwork for producing concrete tubbing (500) for a tunnel lining system, with a concrete tub to receive a volume of concrete required to produce the tubbing and, if necessary, to receive the intended reinforcement for the concrete tubbing (500), wherein the concrete tub has at least one base and walls (14, 15) on the base adapted to the mould, wherein at least one wall is arranged detachably from the base and can be pivoted relative to the base between a closed position and an opened position. According to the invention, the formwork has at least one drive system for pivoting the at least one wall between the open and the closed position and for holding same in the relevant position, and the drive system has at least one actuator for pivoting the at least one wall between the open and the closed position.

Device for pressing a non-hardened concrete composition into a desired form includes an upper plate with first cavities running through the upper plate, a moulding plate with one or more second cavities whereby the upper plate is located directly above the moulding plate, a bottom plate located under the moulding plate whereby the bottom plate closes the one or more second cavities on the bottom, whereby the upper plate and the moulding plate can move horizontally in relation to each other between a first position in which the one or more first cavities are directly and exactly above the one or more second cavities and a second position in which the one or more first cavities are not above the one or more second cavities, wherein the thickness of the upper plate and not the thickness of the moulding plate is decisive for the thickness of the final article.