Disclosed is a method for supervision of an additive manufacturing process for producing a manufacturing product by selectively solidifying build-up material in a process chamber. The build-up material is irradiated according to predefinable irradiation control data; and a process chamber supervisory data set is generated based on the irradiation control data, supervisory data being encoded process chamber point by process chamber point in said data set. Quality data concerning the manufacturing process are determined based on the process chamber supervisory data set. A description is further given of a supervisory device suitable therefor a control device for an apparatus for additive manufacturing of manufacturing products, and an apparatus for additive manufacturing of manufacturing products comprising such a control device.

An additive manufacturing system including a two-dimensional energy patterning system for imaging a powder bed is disclosed. The two-dimensional energy patterning system may be used to control the rate of cooling experienced by each successive additive layer. Accordingly, the system may be used to heat treat the various additive layers.

An additive manufacturing method that can use a two-dimensional energy patterning system is disclosed. Information related to a part is provided, with the information including CAD files, material type, selected additive manufacturing process type, and tolerances of selected design features. Manufacture of a part is simulated and compared to selected design tolerance. If the simulated manufactured part is outside selected design tolerances, simulation parameters can be adjusted until results indicate the simulated manufactured part is within selected design tolerances. In certain embodiments, manufacturing the part uses a real-time sensor monitoring system, along with post processing analysis of selected design features to improve simulated manufacture of the part.

Disclosed is an apparatus for and method of determining spreading behavior of a powder material during an additive manufacturing process. The method deposits a powder mound, moves a spreader to distribute a layer of powder over a build supported on a build area, operates an energy source to cast intercept the powder mound in the path of the source and onto an optical sensor during displacement of the powder mound, and analyzes an output of the optical sensor to identify features relating to the spreading behavior of the powder.

According to examples, a system may include a recoater and a controller. The controller may identify a structure of a surface of a layer of build material formed on a build platform and may determine whether the identified structure of the surface includes a portion that has a property that is outside of a predefined property level. Based on a determination that the portion has a property that is outside of the predefined property level, an adjustment to be applied to an operation of the recoater to achieve an intended structure of the layer and/or an intended structure of a subsequent layer may be determined and the determined adjustment on the operation of the recoater may be applied.

A three-dimensional shaping apparatus includes a shaping table, a layer forming section that forms a powder layer at the shaping table, a first head that ejects a liquid containing a binder to a shaping region from a first nozzle, a second head that ejects a liquid containing ceramic particles to a boundary region with respect to the shaping region from a second nozzle, and a control unit that controls movement of the first head and the second head with respect to the shaping table and driving of the first head and the second head by applying a voltage, wherein the control unit performs control so as to cause the first head to execute a first flushing operation and to cause the second head to execute a second flushing operation under a flushing condition different from that for the first flushing operation.

An elongate shaped abrasive particle comprises an elongate shaped ceramic body having opposed first and second ends joined to each other by at least two longitudinal sidewalls. At least one of the at least two longitudinal sidewalls is concave along its length. At least one of the first and second ends is a fractured surface. Methods of making elongate shaped abrasive particles and abrasive articles including them are also disclosed.

A device (1), for producing a three-dimensional object (2) by solidifying, layer-by-layer, building material (13) at locations in the respective layer corresponding to the cross-section of the object (2) to be produced, contains a flow device (31, 32, 34, 35) for generating a gas flow above an applied layer of the building material (13) by means of a nozzle element (40) for introducing the gas into the device. The nozzle element (40) comprises a body (41) with a gas inlet side and a gas outlet side (46), and a plurality of channels (42) which penetrate the body from the gas inlet side (44) to the gas outlet side (46), are provided with inlet openings on the gas inlet side (44) and with gas outlet openings (47) on the gas outlet side (46), and which are separated by walls (43). The length of the channels (42) is selected such that therein a laminar flow is formed at the gas outlet side (46).

A system is provided for additively manufacturing a part. This additive manufacturing system includes a base, a solidification device and a detection device. The base is adapted to support material; e.g., powder material. The solidification device is adapted to solidify at least a portion of the supported material to form at least a portion of the part. The detection device is adapted to detect emissions produced by the solidification of at least a portion of the material.

In an example, a method of controlling an additive manufacturing apparatus to generate a three dimensional object comprises processing successive layers of build material so as to form successive layers of a three dimensional object, wherein the processing of each layer is performed within a predetermined layer processing time by a plurality of components. The method may further include selecting, by at least one processor, from a plurality of ancillary tasks, at least one ancillary task to be performed in relation to at least one component of the plurality of components. The method may further include scheduling, by at least one processor, the at least one ancillary task to be performed in relation to the at least one component within the predetermined layer processing time for a single layer or for multiple layers of the build material.