B28C5/00

METHOD FOR COMPRESSION CASTING CONCRETE BY REDUCING CEMENT
20230321869 · 2023-10-12 ·

The present disclosure discloses a method for compression casting concrete by reducing an amount of cement, including: adopting any existing concrete mix proportion designed for concrete of given strength, mixing the concrete, pouring the concrete into a mould, and compressing the concrete at a given pressure, where 28-day strength of the compacted concrete is increased; gradually reducing an amount of cement while keeping amounts of other materials unchanged, where 28-day strength of the concrete is gradually reduced until the concrete meets a design index; proportionally reducing amounts of water and cement in a last mix proportion while keeping amounts of other materials unchanged, where during compression casting of the concrete, discharge of cement paste is gradually reduced until no cement paste is discharged; and compression casting a concrete member according to a final mix proportion.

Methods and compositions for concrete production

The invention provides compositions and methods directed to carbonation of a cement mix during mixing. The carbonation may be in a stationary mixer or a transportable mixer, such as a drum of a ready-mix truck.

Method of manufacturing a composite material that is used to make blocks, bricks, tiles, or pavers

A method of manufacturing a composite material that is used to make blocks, bricks, tiles, or payers. The method comprises of making a liquid conglomerate material, of making a solid conglomerate material, of mixing the liquid conglomerate material and the solid conglomerate material together to make the composite material, and lastly of pressing the composite material into either a block, a brick, a tile, or a paver.

Concrete drum control, property prediction, and monitoring systems and methods

A drum control system includes a mixture sensor and a controller. The mixture sensor is configured to be positioned within a drum to engage with drum contents to facilitate acquiring drum contents data indicative of a property of the drum contents. The controller is configured to control a drive system to rotate the drum at a first, unmixed speed following receipt of the drum contents by the drum where the drum contents including ingredients of a concrete mixture; acquire the drum contents data from the mixture sensor and monitor the property of the drum contents as the drum rotates; and control the drive system to rotate the drum at a second, mixed speed in response to determining that the property of the drum contents indicates that the ingredients have been sufficiently mixed.

CEMENT PREMIXER, A DEVICE FOR PRODUCING A CONCRETE MIXTURE AND A METHOD FOR PRODUCING A CEMENT SUSPENSION
20220274287 · 2022-09-01 ·

A cement premixer includes a treatment container having a treatment space. The treatment container has a side wall and a bottom, and at least one stirring unit at least partially projecting into the treatment space. The stirring unit is connected to a shaft having an axis of rotation. At least one ultrasonic probe projects at least partially into the treatment space. At least one ultrasonic oscillator applies ultrasound to the at least one ultrasonic probe. The cement premixer has at least one first introduction opening for the supply of cement and an outlet for the flow supply line for feeding a cement suspension provided by the cement premixer into a concrete-mixing device.

Concrete drum control, property prediction, and monitoring systems and methods

A method includes acquiring delivery data for contents for transport by a vehicle, the delivery data regarding at least one of a delivery location, a delivery time, or a delivery route; acquiring an initial property of the contents; predicting a delivery property for the contents based on the delivery data and the initial property; acquiring en route data including at least one of (i) content data regarding a current property of the contents, (ii) environment data regarding an environmental characteristic external to the vehicle, or (iii) GPS data regarding at least one of a travel distance, a travel time, traffic information, or a road parameter between a current location of the vehicle and the delivery location for the contents; and updating the prediction for the delivery property for the contents based on the en route data.

Method to Control a Mixer and Corresponding Mixer

A method to control a mixer (10) for concrete, mortar, powders, dry and semi-dry granulates, cement-based mixes or similar or comparable mixes or mixtures, comprises an input step in which it provides to communicate to a control and command unit (15) of the mixer (10) a plurality of input data correlated to the formulation of the mix that has to be treated in the mixing cycle, a detection step in which it provides to detect the values of an electric quantity characteristic of the electric power line of a drive unit (12) comprised in the mixer (10), a processing step in which the control and command unit (15) processes the data detected in the detection step in order to calculate the overall active power that is generated as a function of time, and to carry out one or more verifications, comparing the data processed with one or more of the respective data introduced among the input data, in order to transmit to a programmable logic controller (14) that commands the functioning of the mixer (10) alternately a consent signal to discharge the mix subjected to the mixing cycle, or an anomaly signal selectively correlated to the verification or verifications that have had a negative outcome, so that the operator can respectively command in the first case the discharge of the mix from the mixer (10), and in the second case the consequent corrective actions on the mixing cycle.

Apparatus for extruding ceramic slurry

An extruder includes a receptacle for containing material to be extruded. The extruder further includes a dispersion blade positioned within the receptacle and a nozzle secured to the receptacle. The nozzle defines a first opening positioned within an interior of the receptacle, defines a second opening positioned outside of the receptacle and defines a channel which extends from the first opening through the nozzle to the second opening defining a flow path which extends from the first opening, through the channel and to the second opening. The nozzle extends through a wall of the receptacle and into the interior of the receptacle such that the first opening is positioned spaced apart from the wall.

Mixer drum drive with variable displacement motor

A vehicle includes an engine, a drum, a drum drive system, and a control system coupled to the engine and the drum drive system. The drum drive system includes a pump and a motor. The pump is mechanically coupled to the engine and configured to pump a fluid through a hydraulic system. The pump has a variable pump displacement. The motor is fluidly coupled to the pump by the hydraulic system and positioned to drive the drum to agitate the drum contents. The motor has a variable motor displacement. The control system is configured to receive pressure data indicative of a pressure of the fluid within the hydraulic system, reduce the variable motor displacement in response to the pressure of the fluid being less than a threshold system pressure, and reduce a speed of the engine based on the reduction of the variable motor displacement.

Mixer drum drive with variable displacement motor

A drum drive system includes a controller configured to selectively control an engine, a variable displacement pump, and a variable displacement motor of a vehicle to provide a target drum speed for a drum of the vehicle. To provide the target drum speed, the controller is configured to: (i) initially operate the variable displacement motor at a maximum motor displacement and operate the variable displacement pump at a pump displacement that provides the target drum speed without needing to actively manipulate an engine speed of the engine; (ii) increase the pump displacement and decrease a motor displacement without needing to actively manipulate the engine speed while still providing the target drum speed; and (iii) increase the engine speed in response to the pump displacement reaching a maximum pump displacement and the motor displacement reaching a minimum motor displacement if necessary to maintain the target drum speed.