The present invention relates to a method for preparing a composite resin composition by regenerating secondary battery waste separators of which one surface or both surfaces are coated with ceramic particles or aramids, and, more specifically, to a method for preparing a composite resin composition through: i) a pretreatment step of crushing secondary battery waste separators coated with ceramic particles and compression-crushing same into a smaller volume; ii) a step of mixing the pretreated waste separator material with a polyolefin-based material having excellent fluidity, other modifiers and additives, and melting, uniformly kneading and extruding same; and iii) a step of processing same into a pellet form. The present invention relates to an economical, efficient and eco-friendly process capable of preparing a variously usable novel composite resin composition from separator scraps coated with ceramic particles or aramids, which are generated during the manufacture of secondary batteries, and separators, which are inferior goods requiring disposal.

The invention concerns an apparatus (1) for the dispersion of an expansion gas even in supercritical conditions, e.g. carbon dioxide, in a reactive resin, of the kind in which a reaction chamber having an input (27) for gas and an input (37) for resin is provided. Advantageously, the chamber is a dispersion and containment chamber made into a casing (2) of predetermined high resistance susceptible to sustain high pressure and is divided into two sections (6,7) by a head (14) of a dispersion and mixing cylinder-piston group (4) in fluid communication between themselves by means of at least one pouring passage (31, 36, 32, 39) provided with a static mixer (38), motor means (3) being provided for piston (34) control of said mixing cylinder-piston group (4). The invention also concerns a process for the formation of a polyurethane foam starting with the dispersion of carbon dioxide, even supercritical, in a reactive resin in which at least one initial dispersion and mixing controlled phase of the two components is provided in a dispersion and containment chamber under pressure divided into two sections (6,7) by a head (14) of a cylinder-piston mixing group (4) in fluid communication between themselves by means of at least one pouring passage (31, 36, 32, 39) provided with a static mixer (38) and in which adduction, dispersion and mixing occurs under high pressure (at least greater than 75 bar).

The present invention provides a kneading method for a fiber-reinforced thermoplastic resin with which dispersibility of reinforcement fibers is enhanced and sufficient reinforcement fibers having a proper fiber length remain, and a fiber-reinforced thermoplastic resin plasticizing device and an extruding machine for carrying out the method. The kneading method comprises supplying a thermoplastic resin and reinforcement fibers into a cylinder of a plasticizing device, and rotating a screw to obtain a fiber-reinforced thermoplastic resin, wherein the size of a clearance between the bore of the cylinder and the screw is made different between an upstream side in the vicinity of a reinforcement fiber loading port and a downstream side, so that the clearance becomes larger from the vicinity of the reinforcement fiber loading port toward the downstream side compared with the upstream side.

A method for preparing a bio-based composite using palm biomass powder as raw material, which belongs to the technical field of preparation methods for bio-based composites. During palm micropowder washing, 100 parts by weight of 600-1,200 mesh palm micropowder is placed in a reactor, and 400-500 parts by weight of acetone is added to the reactor in a 1:4 or 1:5 bath ratio; during surface treatment of palm micropowder, the reaction system after solvent displacement is heated to 80-100° C., and distillate is dehydrated with a 3A molecular sieve and then refluxed to a reactor; bio-based resin is compounded and extruded. At least one embodiment of the present invention solves the problem that use of palm as a biomass raw material leads to impurity migration and insufficient product performance due to high small oily molecule content.

Systems, devices, and methods are provided for producing a 3d-printable composite material for large scale printing. A method can include receiving a first component comprising a (meth)acrylic monomer or a (meth)acrylic oligomer, or a combination thereof. The method can include receiving a second component comprising a photoinitiator and a third component comprising a polymerization enhancer. The method can include mixing the first component, second component, and third component with a mixing reactor to form a mixture. The method can include filtering the mixture with a filtration unit and removing a solid residue from the mixture. The method can include curing the filtered mixture with a radiation unit into a gel component and a liquid component. The method can include separating the gel component with a phase separation unit and then milling the gel component. And the method can include mixing the gel component, the photoinitiator, the mineral filler and optionally the recycled previously printed composite material to form the composite material.

In one aspect, the invention provides a substantially exfoliated nanocomposite material including starch and hydrophobically modified layered silicate clay. In another aspect, the invention provides packaging made from material including the substantially exfoliated nanocomposite material described above. The nanocomposite material has improved mechanical and rheological properties and reduced sensitivity to moisture in that the rates of moisture update and/or loss are reduced. In another aspect, the invention provides a process for preparing the substantially exfoliated nanocomposite material described above, including a step of mixing the starch in the form of an aqueous gel with the hydrophobic clay in a melt mixing device. In a further aspect, the invention provides a process for preparing the substantially exfoliated nanocomposite material, including the steps of mixing the starch with the hydrophobic clay to form a masterbatch (hereinafter “the masterbatch process”) and mixing the masterbatch with further starch.

The invention relates to compositions comprising composite materials comprised of discontinuous fibers and one or more polymers and/or oligomers. The invention relates to methods of making the same. The composite materials can be in the form of compositions, composite sheets, laminates, pellets, and/or shaped composite products.

Provided are a quality inspection method and a quality inspection system for unvulcanized rubber material. A final dielectric constant measurement device detects the dielectric constant of a final rubber material in which a compounding agent of predetermined type is mixed with unvulcanized rubber, and a calculator calculates a compounding ratio of the compounding agent to the final rubber material based on the detected dielectric constant, determines whether or not the calculated compounding ratio is in a preset compounding reference range, displays a determination result on a monitor, and adjusts a ratio of the compounding agent fed into an extruder to the unvulcanized rubber such that the calculated compounding ratio is within the compounding reference range.

A process for the preparation of a diene elastomer modified by a 1,3-dipolar compound is provided. The process includes reactive extrusion of a mixture of a diene elastomer and of a 1,3-dipolar compound in a twin-screw extruder at an extrusion temperature of greater than 100° C. Such a process is reproducible and makes possible good control of the grafting reaction.

A tire tread comprising a rubber composition based on at least one highly saturated elastomer, a reinforcing filler and a vulcanization system is provided. The highly saturated diene elastomer contains 1,3-diene units and more than 50 mol % of ethylene units, the vulcanization system comprises a dithiosulfate salt of formula MO.sub.3S-S-A-S-SO.sub.3M in which the symbol A represents an alkanediyl group or a group comprising two or more alkanediyl units, which units are connected in pairs by means of an oxygen or sulfur atom, of a group of formula —SO.sub.2—, —NH—, —NH.sub.2.sup.+—, —N(C.sub.1—C.sub.16 alkyl)- or —COO—, or of an arylene or cycloalkylene group and the symbol M represents a metal atom. An improved compromise between the bubbling of the tread at the exit of curing presses and its hysteresis can be achieved.