A method for manufacturing bulked continuous carpet filament, the method comprising: (1) reducing a chamber pressure within a chamber to below about 5 millibars; (2) after reducing the chamber pressure to below about 5 millibars, providing a polymer melt to the chamber; (3) separating the polymer melt into at least eight streams; (4) while the at least eight streams of the polymer melt are within the chamber, exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars; (5) after exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars, recombining the at least eight streams into a single polymer stream; and (6) forming polymer from the single polymer stream into bulked continuous carpet filament.

A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.

The purpose of the present invention is to provide a method for producing recycled pulp fibers such that articles using the recycled pulp fibers can easily achieve a uniform whiteness and users are not prone to feel psychological resistance to articles using the recycled pulp fibers. This method is described below. The method is characterized by involving: a step for supplying, from a mixed solution supply port (32) to a treatment tank (31), a mixed solution (51) which contains superabsorbent polymers and pulp fibers derived from multiple types of used sanitary products; a step for supplying an ozone-containing gas (53) from an ozone-containing gas supply port (43) to a treatment solution (52) inside of the treatment tank (31); a step in which, by raising the ozone-containing gas (53) while lowering the superabsorbent polymers and pulp fibers in the treatment tank (31), the ozone-containing gas (53) is brought into contact with the superabsorbent polymers and the pulp fibers, and the pulp fibers are bleached to form recycled pulp fibers; and a step for discharging the treatment solution (52) from a treatment solution discharge port (33), wherein the recycled pulp fibers have a 0-10 ΔYI with respect to a standard white plate.

Methods, systems and agglomerators for recovering mixed multi-plastic and natural fiber are described. The systems, methods, and the agglomerator operate at low temperatures to avoid degradation of the plastic film. The agglomerator includes cutting discs that are adjustable.

Example implementations include a system and method of using plastic from bodies of water and creating a floating platform by collecting plastic from a body of water, cleaning the collected plastic, melting and compacting the plastic, molding a plurality of hexagonal blocks from the compacted plastic, stacking the plurality of hexagonal blocks, wherein a system of springs and an energy storage device is provided between each of the plurality of hexagonal blocks, and coating the stacked blocks with a non-toxic material. Through the use of various onboard functionalities, energy may be generated to regulate temperature and provide electricity, oxygen may be supplied, and water may be purified.

The present invention generally relates to a method of reducing contamination from plastics. The resulting purer plastic can be used in demanding applications.

The present invention generally relates to a method of reducing contamination from plastics. The resulting purer plastic can be used in demanding applications.

A pallet wrap system and manufacture for repair of wood pallets that extends the service life of wood pallets to reduce associated costs, environmental concerns, and workplace injuries. The wrap or wrap component comprises a plurality of portions hingedly attached to one another and configured to surround or cover a portion of a pallet. The wrap component may be manufactured using recycled material, such as paper, aluminum, or plastic, and may further include a chemical for properties such as elasticity, adhesion, and bonding grip. The wrap component may further be folded to such that it can be erected from a flattened state to form a display unit for products. The wrap may include printed information content such as advertising/marketing content, or manufacturer's or shipper's information, identification or logo to make sure that only that business' product is shipped or used with the identified pallet.

The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.

Apparatus for continuously producing a molded body by an additive manufacturing method includes a processing region receiving a powder applied layer-by-layer to form a molded body, and a separation device having a separation element which can be introduced into the processing region to form chambers in the processing region. The separation device further includes a drive to move the separation element such as to lower the chambers in a vertical direction during the layer-by-layer processing from a treatment portion of the processing region to a removal portion of the processing region, and to remove the separation element in the removal portion of the processing region at least in part from the processing region for opening a lower one of the chambers so that the molded body is able to fall or slide out of the processing region.