A composite core material and methods for making same are disclosed herein. The composite core material comprises mineral filler discontinuous portions disposed in a continuous encapsulating resin. Further, the method for forming a composite core material comprises the steps of forming a mixture comprising mineral filler, an encapsulating prepolymer, and a polymerization catalyst; disposing the mixture onto a moving belt; and polymerizing said encapsulating prepolymer to form a composite core material comprising mineral filler discontinuous portions disposed in a continuous encapsulating resin.

A re-useable, easily removable tool pin features a non-stick outer surface with a harder inner core configured to be gripped by a removal tool for extraction of the tool pin, without damage, from a mold and from composite plies that may have cured in contact with the tool pin. The tool pin prevents insertion into the mold such that the extractor tool is not attachable to the tool pin. A system includes the tool pin, a mold for forming a molded part, the mold having holes for insertion of tool pins, and an extractor tool adapted to grip the tool pin for removal from the mold and molded part. The extractor tool can be ergonomically designed for easy removal of the tool pin by hand. Such tool pins are adapted for production of parts from composite materials in many industries, including aerospace, automotive, transportation, agricultural, and energy.

Method for manufacturing at least one part (8) of electroconductive material by additive manufacturing on a bed of powder characterized in that it comprises the steps of manufacturing the part on a support plate of a first additive manufacturing machine, layer by layer, said part being bounded by an external contour surface portion which is opposite and spaced apart from said support plate, and which is connected to said support plate by at least one bridge of support material of the part, providing a reference element (51) on the support plate in a predetermined position, mounting said support plate on a second machine (60) for cutting said at least one part, and using a wire (62-66) of said second machine for cutting by electrical discharge machining said at least one part by passing it between said at least one part and said support plate, along and at the level of said surface portion.

Vacuum systems for epoxy mounting of material samples are disclosed. In some examples, a vacuum system may be a castable and/or cold mounting vacuum system that facilitates mounting and/or encapsulation of material samples in epoxy resin under low, vacuum, and/or near vacuum pressure. In some examples, the vacuum system may comprise a flow control device configured to control epoxy flow through a dispensing tube that connects to a hollow vacuum chamber. In some examples, the vacuum chamber may have an opening encircled by a rim sandwiched between upper and lower portions of a sealing ring. A movable lid may be configured to press down on the upper portion of the sealing ring when in a closed position, so as to seal the opening.

A method and an apparatus for molding composite articles are disclosed. The method generally involves the saturation of reinforcing fibers (e.g. glass fibers, carbon fibers, etc.) with a matrix (e.g. resin, epoxy, cyanate ester, vinyl ester, polyester, etc.) in/on a mold using a conventional resin transfer molding (“RTM”) process (e.g. “RTM-light”) or a vacuum assisted resin transfer molding (“VARTM”) process (e.g. advanced VARTM or “A-VARTM”), and, once saturation is completed, the vibration of the matrix-infused fibers using controlled ultrasonic sound waves transmitted through the mold. By vibrating the matrix-infused fibers with the ultrasonic sound waves, the method and apparatus allow voids present between fibers to be closed and localized pockets of gases to be dislodged and degassed, and also allow the fibers to compact, thereby producing composite articles with reduced porosity and higher compaction.

Extractor systems for extracting a flexible article of manufacture from a mold include an extraction roller, at least one track configured to support the extraction roller, and a trolley configured to carry the extraction roller from a first side of the mold toward a second, opposite side of the mold. Molding systems include a mold and an extractor system. Methods of extracting a flexible article of manufacture from a mold include separating a first platen and a second platen, positioning an extraction roller between the separated first and second platens, engaging the article of manufacture with a row of teeth positioned along the extraction roller, and rotating the extraction roller to wrap the article of manufacture about the extraction roller.

Described herein is a manual process for injection molding of coated components, more particularly coated soles of plastic, where first of all the molding tool is lined with a release agent composition and, after flashing of this release agent composition, a composition for forming the component is injected. After crosslinking of these two compositions, the produced coated component is removed from the molding tool and subjected optionally to an aftertreatment.

Described herein is a composition which is suitable for coating components in an in-mold coating process, a process for coating components, and a method of using the composition for improving the flow behavior of compositions used for producing components. The composition includes at least one solvent L, at least one alkoxylated fatty acid and/or fatty alcohol, and at least one alkoxylated polysiloxane.

Fluid transfer assemblies for transferring fluid into or out of a single vessel and distributing the fluid to multiple other vessels are provided. The fluid transfer assemblies are customizable, substantially aseptic, and single-use. The fluid transfer assemblies may be manufactured by solidifying polymeric materials to form a body around a mandrel with protrusions engaged to fluid conduits and leaving recesses in the solidified polymeric material to stretch the resultant body and remove the mandrel with protrusions. The resultant fluid transfer assembly may be surrounded by a rigid housing and valves may be engaged with the conduits and/or body to control the fluid flow within the fluid transfer assembly.

A method for fabricating aircraft engine external target parts including complex geometries utilizes reusable reconfigurable shape memory polymer and conformable woven braided carbon fiber sleeves. The method includes providing a tubular three-dimensional reusable shape memory polymer mandrel assembly designed for a target part, and heating the shape memory polymer mandrel.