B29C43/00

Thermoplastic composite panel systems and methods

A method for forming a fiber-reinforced thermoplastic control surface includes forming first and second skins from a fiber-reinforced thermoplastic resin. The method further includes overmolding fiber-reinforced thermoplastic features onto the first skin and/or second skin, including stiffener structures, sidewalls, and/or hinges. The method further comprises welding or consolidating the first and second skins together, along with the associated internal features overmolded thereon to form a single-piece, stiffened, fiber-reinforced thermoplastic control surface.

Dust core

A dust core including a metal magnetic powder and a resin, in which the metal magnetic powder shows a particle diameter of more than 0 μm and 200 μm or less, a number percentage of 5.0% or more of metal magnetic particles among the metal magnetic particles composing the metal magnetic powder are at least partially surface-coated with an inorganic compound including an alkaline earth metal, in a coating part coating the metal magnetic particles, an amount of the alkaline earth metal is 10.0 mass % or more, when a total amount of a metal element included in the coating part is 100 mass %, is provide. The dust core is superior in a corrosion-resistance.

Method for preparing compact of resin compound having anisotropy

A method for preparing a compact of resin compound comprising the following steps (a) to (c): (a) a preparation step of mounting a sheet-shaped or block-shaped compact of resin compound including a resin composition, which contains a filler having magnetic anisotropy and is solidified by curing or by being advanced to a B-stage, on a transportation unit which is movable in the horizontal direction, and covering at least a top surface of the compact of resin compound with a cover material; (b) a step of applying a magnetic field to the compact of resin compound obtained in the step (a) with a bulk superconductor magnet having a central magnetic flux density of 1 T or more; and (c) a step of moving the compact of resin compound in the horizontal direction and scanning it while applying vibrations to the compact of resin compound mounted on a region of a central part of the bulk superconductor magnet under application of a magnetic field.

METHOD FOR MANUFACTURING POROUS MIDSOLE, AND POROUS MIDSOLE USING SAME
20220410442 · 2022-12-29 ·

Provided is a method for manufacturing a porous midsole the method including: a cotton-beating step (S1) of forming a midsole base (10) having porous voids 16 by mixing low melting fibers (12) and high melting fibers (14); and a thermoforming step (S2) of bonding and fixing the high melting fibers into a compressed state by the melt adhesive strength of the low melting fibers (12) by compressively thermoforming the midsole base (10) at a melting point temperature of the low melting fibers (12).

Method for Producing Molded Body By Compression-Molding

Problems of high impact resistance and “warpage” of a molded body are solved by a method for producing a molded body, including: using a mold MA and a mold MB, which are a pair of male and female molds, to compression-mold a material A and a material B in contact with the mold MA and the mold MB, respectively, in which the material A contains a carbon fiber and a thermoplastic resin M1, and the material B contains a glass fiber and a thermoplastic resin M2, the molded body includes a pair of side walls and a connecting wall that is connected to the side walls, the molded body has a wave shape in cross section, and a relationship between a flatness Fa of the molded body and a height h of the side wall satisfies 0≤Fa/h<1.3.

Cushioning member for article of footwear and related methods

A method of forming a polymeric foam material is provided and includes providing a precursor material having a first thickness, the precursor material being an open-cell foam material and applying a uniaxial compressive force to the precursor material to compress the precursor material to a second thickness, the compressive force causing a cell structure of the precursor material to collapse. The method also includes heating the precursor material at a molding temperature for a first time period while the compressive force is applied, the first time period being sufficient to heat the precursor material to a softening temperature, removing the compressive force from the precursor material, and maintaining the cell structure of the precursor material in a collapsed state.

METHOD FOR PRODUCTION OF ARTICLES AND SEMI-FINISHED PRODUCTS MADE OF CELLULOSE ACETATE
20220396009 · 2022-12-15 ·

Method for production of articles and semi-finished products made of cellulose acetate, comprising the steps of recover-mg waste material consisting of cellulose acetate derived from previously made cellulose acetate articles and/or semi-finished products, distributing or positioning a mixture of at least one polymeric material inside a mould, heating and pressing the mixture inside the mould in order to form the articles or semi-finished products. The mixture is formed at least partially by the waste material consisting of cellulose acetate and the articles and/or semi-finished products may be subjected to a cooling and pressing step. The mixture is formed at least partially by fragments of cellulose acetate.

THERMAL CONDUCTOR AND MANUFACTURING METHOD THEREFOR

The purpose of the present invention is to provide a thermal conductor achieving both excellent light weight and excellent rigidity and also having excellent heat dissipation property. In order to achieve the above object, the thermal conductor according to the present invention has the following configuration. That is, a thermal conductor in which a sheet-shaped thermal conductive material (II) having an in-plane thermal conductivity of 300 W/m.Math.K or more is contained in a porous structure (I) configured of reinforcing fibers and a resin.

Preparation method for dental material with transmittance and color gradients and product prepared thereby

Disclosed are a dental material with transmittance and color gradients and a method of preparing the dental material. The method includes (1) preparing at least three types of composite resin material precursor powders; (2) sequentially adding the precursor powders into a mold and performing dry pressing to obtain a preform body; alternatively, (2′) dry pressing the first type of precursor powder into a first green body, wrapping the first green body with the second type of precursor powder and then performing dry pressing to obtain a second green body, and repeating the wrapping and dry pressing operations until all types of precursor powder are dry pressed to obtain a preform body; and (3) performing hot-pressing consolidation on the preform body to obtain the desired dental material.

Rigid thermal protection composition
11519364 · 2022-12-06 · ·

A polymer composite composition for use in high temperature applications such as furnaces, heat shields and aeronautical jet and rocket motors. In a particular application, the disclosed composition is applied to the manufacture of rocket motor cases, or parts thereof, to provide rigid thermal protection (RTP). The polymer composite composition comprises cyanate ester resin, fine lengths of carbon fibre and refractory filler material.