B29C67/00

Three-dimensional (3D) printing with a detailing agent fluid and a liquid functional material

In an example of a three-dimensional (3D) printing method, a ceramic build material is applied. A detailing agent fluid is applied to a portion of the ceramic build material. The detailing agent fluid includes a cationic polymer. A liquid functional material, including an anionically stabilized susceptor material, is applied to another portion of the ceramic build material that is in contact with the portion of the ceramic build material having the detailing agent fluid thereon, such that at least some of the anionically stabilized susceptor material reacts with at least some of the cationic polymer that is in contact therewith to prevent spreading of the anionically stabilized susceptor material.

Three-dimensional (3D) printing with a detailing agent fluid and a liquid functional material

In an example of a three-dimensional (3D) printing method, a ceramic build material is applied. A detailing agent fluid is applied to a portion of the ceramic build material. The detailing agent fluid includes a cationic polymer. A liquid functional material, including an anionically stabilized susceptor material, is applied to another portion of the ceramic build material that is in contact with the portion of the ceramic build material having the detailing agent fluid thereon, such that at least some of the anionically stabilized susceptor material reacts with at least some of the cationic polymer that is in contact therewith to prevent spreading of the anionically stabilized susceptor material.

Devices, systems, and methods for monitoring a powder layer in additive manufacturing processes
11541457 · 2023-01-03 · ·

Devices, systems, and methods for monitoring a powder layer in additive manufacturing are disclosed. A method of monitoring a powder layer includes receiving image data corresponding the powder layer supported by a powder bed within a build chamber from imaging devices, determining leading and trailing regions of interest located adjacent to a leading end and a trailing end of the moving powder distributor, respectively, the leading and trailing regions of interest moving according to movement of the moving powder distributor, selecting at least one point located in the leading region of interest from the image data, determining first characteristics of the point, when the point is located within the trailing region of interest, determining second characteristics of the point, and comparing the first characteristics to the second characteristics.

Method for supplying inks for three-dimensional printing, and three-dimensional printing method using same

The present invention relates to a method of filling different two-kinds of multiple inks into an ink extruding member for a three-dimensional print and a method of three-dimensional printing using the filled ink, and relates to a three-dimensional printing method using multiple inks comprising a step of applying pressure to the retained multiple inks and extruding it into a single extruding port of the extruding part to prepare an ink extruded product and printing the ink extruded product.

Melt pool monitoring system and method for detecting errors in a multi-laser additive manufacturing process
11534961 · 2022-12-27 · ·

A system and method of monitoring a powder-bed additive manufacturing process using a plurality of energy sources is provided. A layer of additive powder is deposited on a powder bed and is fused using a first energy source, a second energy source, or any other suitable number of energy sources. The electromagnetic energy emissions at a first melt pool are monitored by a melt pool monitoring system and recorded as raw emission signals. The melt pool monitoring system may also monitor emissions from the powder bed using off-axis sensors or from a second melt pool using on-axis sensors, and these emissions may be used to modify the raw emission signals to generate compensated emission signals. The compensated emission signals are analyzed to identify outlier emissions and an alert may be provided or a process adjustment may be made when outlier emissions exceed a predetermined signal threshold.

3-DIMENSIONAL PRINTED PARTS

A 3-dimensional printed part can include a part body including a first matrix of fusing agent and thermoplastic polymer powder, a security feature including a second matrix of fusing agent, thermoplastic polymer powder, and photoluminescent agent, and a masking feature including a third matrix of fusing agent and thermoplastic polymer powder. The security feature can be positioned beneath and visible through the masking feature upon photoluminescent emission of the security feature.

3-DIMENSIONAL PRINTED PARTS

A 3-dimensional printed part can include a part body including a first matrix of fusing agent and thermoplastic polymer powder, a security feature including a second matrix of fusing agent, thermoplastic polymer powder, and photoluminescent agent, and a masking feature including a third matrix of fusing agent and thermoplastic polymer powder. The security feature can be positioned beneath and visible through the masking feature upon photoluminescent emission of the security feature.

Method for manufacturing an object by means of additive manufacturing using a plurality of solidifying devices

The invention relates to a method for manufacturing an object from a material by means of additive manufacturing using a plurality of solidifying devices for solidifying said material in stacked layers by means of electromagnetic radiation. Said method comprises the step of defining, by a data processing unit, at least two solidifying device allocations. In each of said solidifying device allocations said plurality of solidifying devices are allocated to respective parts of said layer such that said parts cover said layer. The method further comprises calculating, by said data processing unit, for each of said at least two solidifying device allocations, respective allocated part manufacturing times representing times for each of said plurality of solidifying devices for solidifying said respective allocated part of said layer, wherein said calculating takes into account an expected disturbance area from solidifying said material by one of said plurality of solidifying devices, wherein said disturbance area relates to at least an expected fume above said layer. The data processing unit then determines the manufacturing throughput time, and selects a definite allocation.

Apparatus and method for producing an object by means of additive manufacturing

The invention relates to an apparatus for producing an object by means of additive manufacturing, comprising a process chamber for receiving a bath of material which can be solidified by exposure to electromagnetic radiation; a support for positioning the object in relation to the surface level of the bath of material; and a solidifying device for solidifying a selective layer-part of the material on the surface level by means of electromagnetic radiation. Furthermore optical control device is provided with a focus unit in an optical pathway of the electromagnetic radiation of the solidifying device, and arranged for controlling at least the focus of the electromagnetic radiation emitted by the solidifying device on the surface level. According to the invention, the optical control device comprises a sensor element arranged for detecting a measure for the accuracy of the focus of the electromagnetic radiation and a focus correction lens element that is arranged to be movable. By moving said focus correction lens element, focus may be corrected, for example due to thermal behaviour of the optical system.

Additive manufacturing with a polygon scanner

An additive manufacturing apparatus includes a platform, a dispenser configured to deliver a plurality of successive layers of feed material onto the platform, at least one light source configured to generate a first light beam and a second light beam, a polygon mirror scanner, an actuator, and a galvo mirror scanner. The polygon mirror scanner is configured to receive the first light beam and reflect the first light beam towards the platform. Rotation of the first polygon mirror causes the light beam to move in a first direction along a path on a layer of feed material on the platform. The actuator is configured to cause the path to move along a second direction at a non-zero angle relative to the first direction. The galvo mirror scanner system is configured to receive the second light beam and reflect the second light beam toward the platform.