Methods and systems herein relate to forming an upper dental appliance chassis including at least two upper appliance button protrusions; forming a lower dental appliance chassis including at least two lower appliance button protrusions and at least two vertical displacement bite pads; injection overmolding a first thermoplastic on the upper dental appliance chassis to provide a first reformable thermoplastic layer integrated with the upper dental appliance chassis that exposes the at least two upper appliance button protrusions to form an upper dental tray; and injection overmolding a second thermoplastic on the upper dental appliance chassis to provide a second reformable thermoplastic layer integrated with the lower dental appliance chassis that exposes the at least two lower appliance button protrusions and the at least two vertical displacement bite pads to form a bottom dental tray.

A three-dimensional printing system includes a resin vessel containing resin, an imaging bar, a movement mechanism coupled to the imaging bar, and a controller. The imaging bar includes an arrangement of light emitting devices that selectively emit radiation from an exit surface of the imaging bar to define a build plane in the resin. The exit surface of the imaging bar is preferably less than 10 millimeters from the build plane. The controller is configured to scan the imaging bar along a scan axis and, concurrent with scanning, operate the imaging bar to selectively image a layer of resin at the build plane.

A nonwoven fabric comprises a first surface, a second surface, and a visually discernible pattern on at least one of the first and second surfaces. The visually discernible pattern has a regular, repeating pattern of three-dimensional features. Each of the three-dimensional features define a microzone comprising a first region and a second region. The first and second regions having a difference in values for an intensive property. The first surface has a TS7 value in the range of about 1 dB V.sup.2 rms to about 15 dB V.sup.2 rms. The second surface has a TS7 value in the range of about 1 dB V.sup.2 rms to about 15 dB V.sup.2 rms. A ratio of the TS7 value of the first surface to the TS7 value of the second surface is in the range of about 1 to about 3.

Methods of preparing a lignocellulosic biomass-based thermoplastic composition are described. In some embodiments, the method comprises: (a) preparing a mixture of solids comprising lignocellulosic biomass, a meltable solvent and a polyester; and (b) melt-compounding said mixture of solids; thereby preparing a lignocellulosic biomass-based thermoplastic composition. Fibers produced by the methods are also described, as are yarns and fabrics comprising the fibers.

An efficient method for preparing a highly-directional highly-dense two-dimensional material film. The method comprises: using a circular tube with a smooth inner surface as a casting mold; and pouring a solution containing a two-dimensional material into the mold when the mold rotates at high speed in a circumferential direction, wherein the solution is uniformly coated on the inner surface of the mold by centrifugal force, the centrifugal rotation generating a shearing force that causes the two-dimensional material to be directionally and regularly arranged layer upon layer in a circumferential direction in the solution, and, the centrifugal force facilitates highly-dense accumulation of the two-dimensional material, thereby obtaining a highly-directional highly-dense two-dimensional material film. The method is applicable in the preparation of a variety of two-dimensional materials such as graphene, a composite material film thereof, and a laminated heterostructure film, and greatly improves electrical, thermal, and mechanical properties of a film.

A method of forming a vehicle sandwich structure composed of a foamed resin article in sheet form forming the core, a fiber-reinforced composite layer forming a surface material that is located on one or both sides of the foamed resin article in thickness direction; forming a binding layer of core and surface materials between the foamed resin article and the fiber-reinforced composite layer; a large number of glass fibers being inserted within said foamed resin article; more than 70% of total glass fibers being the glass fibers which form an angle between the longitudinal direction of each glass fiber and said foamed resin article, the angle of which satisfying a range from 45° to 90°.

Method of making a shaped article (5) comprising at least two parts (10, 15) wherein the first part comprises at least one projection (20) and the second part comprises at least one recess (22) by preparing said first part and said second part in a moulding process and joining the prepared first and second part together by engaging the at least one projection with the at least one recess to form said shaped article.

A method of electrospinning (40) is provided, and an electrospinning device (1; 30). The method comprises (i) holding (41) a liquid comprising a polymer melt or a polymer solution in a container (2), (ii) letting out (42) a stream of the liquid from the container through at least one nozzle (3), (iii) creating (43) a voltage difference between the nozzle (3) and a collecting surface (4), (iv) collecting (44) electro spun material coming from the nozzle (3) so as to form a fibrous structure (8) on the collecting surface (4), and (v) directing (45) a laser beam (13) towards the collecting surface (4) so as to locally remove a part of the fibrous structure (8).

A method for manufacturing a hollow protruding implement (1) including a fine hollow protrusion (3) having an opening (3h) of the present invention includes a protrusion forming step of inserting a projecting mold part (11) into a base material sheet (2A) from one face (2D) side thereof, the base material sheet containing a thermoplastic resin, thereby forming a non-penetrated hollow protrusion (3) projecting from another face (2U) side of the base material sheet (2A). Subsequently, an opening forming step is performed in which an opening (3h) that penetrates the hollow protrusion (3) is formed by using a contactless opening forming means disposed on the other face (2U) side of the base material sheet (2A).

A method and apparatus for the formation of double-walled containers includes two integrally connected containers extending in the same direction with an air gap between them, stretch-blow moulded as single bodies out of thermoplastic material, and suitable for mass-production. A thermoplastic tubular blank is formed and then heat-conditioned. The heat-conditioned tubular blank is then mechanically stretched longitudinally and blow-formed outwards by gas pressure to form first and second containers. A piston and mould cavity cooperate to further mould the containers such that the second smaller container side wall(s) are at least substantially not in contact with the second container shaped mould cavity set and may be inverted inside-out, while the second smaller container bottom wall at least substantially does not invert, in order for the second smaller container to become a substantially mirror-image inverted second smaller container extending in the same direction as, and interior to, the first container.