B29C69/00

METHOD OF MANUFACTURING A WEIGHING SYSTEM, GRAVIMETRIC MEASURING DEVICE AND METHOD OF OPERATING THE SAME
20220373383 · 2022-11-24 ·

A method for manufacturing a weighing system (10) includes, first, modeling a blank that includes a base (12) having at least one wall (26) and a lever (20) hinged to the base (12) via thin-section joints (14) and secured to the base (12) via material bridges. The lever (20) has a lever portion adjacent to the wall (26), wherein the wall (26) and the lever portion adjacent to the wall are each provided with an aperture (32, 34), and wherein the apertures (32, 34) are both aligned with each other. The manufacturing method further includes thereafter cutting open the material bridges. Before the material bridges are cut open, however, a fixing bolt (36) is pushed into the apertures (32, 34) in such a way that it engages positively in the apertures (32, 34) during the cutting open of the material bridges.

METHOD FOR MANUFACTURING A COMPOSITE STRUCTURE
20220371287 · 2022-11-24 ·

A method for manufacturing a composite structure having first and second structural members includes the steps of: (A) placing a plate in a forming mold having a first molding member, and a second molding member with an injection hole; (B) moving the first molding member toward the second molding member to stamp and deform the plate; (C) injecting a molten substrate onto the plate via the injection hole to stamp and deform again the plate so as to form the first structural member; (D) removing an assembly of the first structural member and a solidified substrate from the first molding member; and (E) removing an excess part of the solidified substrate to form the second structural member.

Bicycle wheel component with braking area made of composite material and related manufacturing process
11590794 · 2023-02-28 · ·

A process for manufacturing a bicycle wheel component, comprising the steps of providing a component having at least one braking area that cooperates with a braking body made by molding of composite material having structural fibers in a polymeric material, and post-molding machining of at least one region of the braking area by removing only polymeric material, without removal of the structural fiber, from the entire region so that the structural fiber outcrops at least in part from the polymeric material, and removing the structural fiber and possibly the polymeric material according to at least one groove within the region. A bicycle wheel component having a braking area of composite material, wherein in a region of the braking area, the structural fiber outcrops at least from the polymeric material, and the region comprises a groove through the structural fiber and possibly the polymeric material of the composite material.

Impregnation system for composite filament fabrication in three dimensional printing
11504892 · 2022-11-22 · ·

Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an conduit nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to drag the filament from the conduit nozzle.

MANUFACTURING METHOD OF PROTECTIVE-COMPONENT-PROVIDED WORKPIECE
20220362972 · 2022-11-17 ·

There is provided a manufacturing method of a protective-component-provided workpiece. The manufacturing method of a protective-component-provided workpiece includes a step of dissolving a thermoplastic resin whose solubility parameter is equal to or higher than 8.5, in a liquid ultraviolet-curable resin, to prepare a liquid mixed resin, a step of supplying the mixed resin to a support surface of a support table to form a resin layer with a predetermined thickness, a step of irradiating the resin layer with ultraviolet rays and curing the resin layer to form a protective component with a sheet shape, and a step of heating the sheet-shaped protective component before or after one surface of the sheet-shaped protective component and one surface of the workpiece are brought into close contact with each other, and causing the sheet-shaped protective component to come into close contact with the workpiece and integrate with the workpiece.

Method of producing assembled product and assembling apparatus

An assembling apparatus that has a mold in which a second unit opposes a first unit and that is configured to assemble an assembled product from a plurality of parts. The first unit includes first, second, and third movable portions, which comprise, respectively, a plurality of first forming portions, a plurality of second forming portions, and a plurality of third forming. The second unit comprises a fourth movable portion, a fourth forming portion, a fifth forming portion, a sixth forming portion, and a plurality of assembling portions. The fourth movable portion is configured to move so as to switch at least one assembling portion opposed to at least one first forming portion, at least one other assembling portion opposed to the at least one second forming portion, and at least one remaining assembling portion opposed to at least one third forming portion.

Method of manufacturing three-dimensional shaped object and three-dimensional shaping device
11584070 · 2023-02-21 · ·

A method of manufacturing a three-dimensional shaped object, which is a method of shaping a three-dimensional shaped object using a cutting tool configured to cut a first length in a cutting direction, includes: a first portion shaping step of stacking a shaping material to shape a first portion having a length in the cutting direction shorter than the first length; a first portion cutting step of cutting the first portion in the cutting direction by the cutting tool; and a second portion shaping step of stacking the shaping material to couple to a first end surface of the first portion in a direction opposite to the cutting direction, and to shape a second portion having a length in the cutting direction shorter than that of the first portion.

SYNTHETIC RESIN MOLDED ARTICLE USING PLASTIC WASTE
20220355552 · 2022-11-10 ·

The present invention provides a synthetic resin molded product reusing plastic waste including a plurality of kinds of plastics mixed therein (such as ocean plastic trash, and hardly classifiable plastic trash in industrial waste or general waste) as raw materials, and having a high sense of design, and provides a manufacturing method thereof. The molded product is characterized by being molded with a powder of plastic waste including a plurality of kinds of plastics mixed therein, and a powder of a second material (such as a woodchip) not molten under a temperature condition of 200° C. as raw materials, and is characterized in that a large number of spots 33 different in color and/or glossiness from a base color of the molded product (deck material 31) are scattered at random on a surface of the molded product, and in that a stipple pattern is formed on the surface of the molded product.

Methods and apparatus for compensating for thermal expansion during additive manufacturing
11491739 · 2022-11-08 · ·

Embodiments of the present disclosure are drawn to additive manufacturing apparatus and methods. An exemplary additive manufacturing method may include forming a part using additive manufacturing. The method may also include bringing the part to a first temperature, measuring the part along at least three axes at the first temperature, bringing the part to a second temperature, different than the first temperature, and measuring the part along the at least three axes at the second temperature. The method may further include comparing the size of the part at the first and second temperatures to calculate a coefficient of thermal expansion, generating a tool path that compensates for the coefficient of thermal expansion, bringing the part to the first temperature, and trimming the part while the part is at the first temperature using the tool path.

Metal fiber composite additive manufacturing (MFC-AM) and composite structures formed by MFC-AM

In a metal fiber composite (MFC) additive manufacturing (AM) method, a layer of polymer structures is deposited using a fused filament fabrication (FFF) printer assembly comprising at least one nozzle. Subsequently, an MFC printer assembly is used to embed a continuous metal fiber into one or more of the polymer structures of the layer. The embedding is achieved by heating the metal fiber and applying pressure to the metal fiber using an embedding surface of the MFC printer assembly. The heated metal fiber melts polymer adjacent thereto, thereby allowing the pressure to embed the metal fiber into the polymer structure. Using the MFC-AM method, various composite structures can be formed, such as novel heat exchangers that may otherwise be difficult or impossible to fabricate via other manufacturing techniques.