Systems and methods for lens creations are disclosed. The method includes initiating light transmission from a light source through a diffuser into a container holding resin and a substrate. The light transmission is performed according to an irradiation pattern wherein each point in the resin is illuminated by at least 10% of the diffuser. This causes a lens to be formed. To achieve this illumination, at least 15% of the diffuser receives light from the light source. Further, a diameter of the diffuser is greater than or equal to a diameter of the substrate. The system performing the methods includes a polymerization apparatus and may include a resin conditioning and reservoir apparatus, a metrology unit, a resin drainage apparatus and an optional postcuring apparatus.

A method of fabricating an optical element, comprises fabricating a three-dimensional mold having a relief pattern complementary to a pattern of the optical element to be fabricated, contacting the relief pattern with a solidifiable transmissive material, and solidifying the material thereby forming a transmissive substrate having the pattern thereupon. The method also comprises contacting the transmissive substrate with one or more substances wherein a difference in refractive indices between the substance(s) and the transmissive substrate is less than about 0.1.

The invention relates to devices that provide a color change under the influence of an electric voltage, in particular to an electrochromic device and a method for manufacturing such a device. Disclosed is the method for manufacturing an electrochromic device comprising at least two electrodes that are flexible and optically transparent with a hermetically closed space between the electrodes filled with an electrochromic composition that may contain transparent and insoluble microparticles that function as spacers.

A method for injection molding of a weld line free minus power lens element comprises injecting a melt of thermoplastic material at a temperature higher than a glass transition temperature (Tg) of the thermoplastic material in an initial molding cavity delimited by two facing mold inserts, wherein the melt of thermoplastic material comprises at least one UV absorber. During the injecting, the two facing mold inserts are moved toward one another to define a final molding cavity whose volume is less than that of the initial molding cavity. After cooling and disassembling of the two facing mold inserts, the weld line free minus power lens element is recovered. One of the two facing mold inserts comprises a flat surface facing the initial molding cavity, thereby to form a flat surface on one side of the weld line free minus power lens element. The other of the two facing mold inserts comprises a convex surface facing the initial molding cavity, thereby to form a concave surface on an opposite side of the weld line free minus power lens element.

A method for mounting functional elements in a lens includes mounting the functional elements on a foil, applying a closed contour alignment surface of an alignment tool having a central opening surrounded by the closed contour on the foil portion opposite to the mounted function elements, applying underpressure on the central opening to maintain the foil portion with the mounted functional elements on the alignment tool, cutting a flap including the foil portion and supporting the functional elements out of the foil, positioning and aligning the flap through actuator, fixing the position of the flap against the adjacent foil surface, embedding the foil with the mounted functional elements in a predetermined distance to the front surface of a mould, and casting and curing the lens with the embedded foil.

Multilayer optical film reflective polarizers previously considered to have excessive off-axis color can provide adequate performance in an LC display in an “on-glass” configuration, laminated to a back absorbing polarizer of the display, without any light diffusing layer or air gap in such laminate. The reflective polarizer is a tentered-one-packet (TOP) multilayer film, having only one packet of microlayers, and oriented using a standard tenter such that birefringent microlayers in the film are biaxially birefringent. The thickness profile of optical repeat units (ORUs) in the microlayer packet is tailored to avoid excessive perceived color at normal and oblique angles. Color at high oblique angles in the white state of the display is reduced by positioning thicker ORUs closer to the absorbing polarizer, and by ensuring that, with regard to a boxcar average of the ORU thickness profile, the average slope from an ORU(600) to an ORU(645) does not exceed 1.8 times the average slope from an ORU(450) to the ORU(600).

Provided is a method for producing a resin lens, comprising: A) mixing a polyisocyanate, a modified isocyanate, a catalyst and a release agent, and performing vacuum defoaming at 0˜30° C. for 10˜90 min to obtain a material a; B) mixing the material a with a sulfur-containing compound, and performing vacuum defoaming at 15˜20° C. for 20˜120 min to obtain mixed monomers; and C) completing casting of the mixed monomers, and curing to obtain a resin lens. The present disclosure uses polyisocyanate and a modified isocyanate at the same time to prepare a resin lens with higher glass transition temperature and higher surface hardness without producing bank mark and edge fogging. The present disclosure further provides a method for producing modified isocyanate. The obtained modified isocyanate used with polyisocyanate further improves the glass transition temperature and surface hardness of the resin lens without producing bank mark and edge fogging.

A method of forming a curved mirror for a heads-up display includes providing a mirror preform including a first major surface, a second major surface, and a minor surface connecting the first and second major surfaces. The minor preform has a central portion and a peripheral portion surrounding the central portion. The method includes disposing the minor preform on a mold having a concave surface facing the second major surface and within a housing that surrounds at least a portion of the minor surface, a space being defined between the concave surface and the second major surface with a perimeter of the space being bounded by the housing, the mold comprising a ditch-type vacuum line along a periphery of the concave surface underneath the peripheral portion. The method also includes providing vacuum pressure to the space via the ditch-type vacuum line to conform the mirror preform to the concave surface.

Methods of manufacturing and implanting corneal inlays, such as small diameter corneal inlays, are provided. The methods include manufacturing an implant body to have a meniscus shape with a small diameter and an index of refraction, and implanting the implant body in a corneal bed of a cornea. The inlays cause a change in an anterior surface of the cornea after implantation due to the implant body.

An integrated laminate structure adapted for application in the context of solar technology, wafer technology, cooling channels, greenhouse illumination, window illumination, street lighting, traffic lighting, traffic reflectors or security films, includes a first carrier element such as a piece of plastic or glass, optionally having optically substantially transparent material enabling light transmission therethrough, a second carrier element provided with at least one surface relief pattern including a number of surface relief forms and having at least one predetermined optical function relative to incident light, the second carrier element optionally including optically substantially transparent material enabling light transmission therethrough, the first and second carrier elements being laminated together such that the at least one surface relief pattern has been embedded within the established laminate structure and a number of related cavities have been formed at the interface of the first and second carrier elements. An applicable method of manufacture is presented.