Embodiments of a method to fabricate complex structures include making a pre-cured laminate template. The laminate template is first cured to the required shape, then surface prepared for joining to additional composite lamina. The laminate templates are used to position composite lamina in contact with one another. The composite lamina are then co-cured together to form one monolithic composite structure lacking bond lines or bonded joints. The laminate template supports additional composite lamina for formation of complex structures and replaces template tools from conventional methods.

A unitary core panel for a composite sandwich structure includes a plurality of cell walls defining a plurality of core cells, the plurality of cell walls extending across a thickness of the core, the plurality of core cells including one or more defined structural nonuniformities resulting in nonuniform properties of the core panel. A method of forming a core panel for a composite sandwich structure includes determining structural requirements of the core panel, designing the core panel to satisfy the structural requirements with one or more local nonuniformities in the core panel, and manufacturing the core panel as a unitary core panel with the one or more local nonuniformities.

Disclosed is a protective cover for an electronic device that is made from an elastomeric material that simultaneously provides cushioning that would otherwise be provided by a softer, thicker material, while utilizing a single, denser material that provides a slim profile and has sufficient density to conform well to the electronic device and prevent the transmission of impacts with hard surfaces directly to the electronic device. Although a denser material is used for the protective cover, recesses are formed in thicker portions at impact points that create compressible ribs. The ribs provide softer, cushioned portions of the cover in the impact areas, which are capable of absorbing the shock and energy of impacts.

A hierarchical sandwich core in the form of a honeycomb, i.e. having repetitive and periodic lattice materials. The sandwich core can be made up of a macroscopic honeycomb structure with sandwich cell walls having a mesoscopic cellular core. The longitudinal axis of cells of the mesoscopic honeycomb cell can be perpendicular to the longitudinal axis of the cells of the macroscopic honeycomb structure. Alternatively, if a foam core is used having mesoscopic cells the shape of the mesoscopic cells can be made during the foaming process so that they are elongate in a direction perpendicular to the longitudinal axis of the cells of the macroscopic honeycomb structure.

A method for producing a semi-finished honeycomb-core product for producing a sandwich component, a method for producing a sandwich component, a semi-finished honeycomb-core product, a sandwich component, and the use thereof as a component of a motor vehicle.

An insulating molding (1) for a housing of at least one battery cell is disclosed, specifically for a housing of at least one lithium-ion battery cell, wherein, on at least one molding sidewall (3a, 3b) of the insulating molding (1), a depression (5) is configured, which is constituted by means of a reduced wall thickness, in order to reduce the force acting on the battery cell.

In a transmission case mounted on a FF type vehicle, the transmission case includes a resin side cover formed at a front side of the vehicle. The resin side cover constitutes a vehicle front side surface section of an oil storage section configured to store oil in the transmission case, and includes a protrusion disposed above an oil surface of the oil stored in the oil storage section and protruding toward the front side of the vehicle to constitute the foremost section of the transmission case and a fragile section disposed between the protrusion and the oil surface of the oil and extending transversely in a lateral direction.

A damper is formed by a housing member wherein an outer cylinder portion and an inner cylinder portion that are cylindrically formed are concentrically disposed, and respective lower ends are connected to each other at a bottom portion, and at an upper end of the outer cylinder portion, an open end portion is formed, and a groove portion is formed on an inner periphery; and a lid member provided with a rotor inserted from the open end portion, and housed in the housing member, and formed with a projection portion engaging the groove portion. A thin wall portion which is thinner than the outer cylinder portion is formed in a vicinity of a groove portion side in the outer cylinder portion.

A method of manufacturing a thermoplastic resin molded article having a hollow portion includes setting a molded article (A) premolded from a thermoplastic resin in a first die, forming a melted thermoplastic resin plate (B) in a shape along an inner surface of a second die facing the first die by being attached to the inner surface of the second die by vacuum pressure, welding the thermoplastic resin plate (B) and the molded article (A) only in a predetermined region by mold-clamping the first die and the second die, and forming at least part of an unwelded region as a hollow portion.

A cup-forming machine includes having a male mandrel and a female receiver. The male mandrel uses a cup body blank and a floor blank to form a body of a cup. The female receive receives the body and forms a rolled brim on the body to establish a cup.