Various articles, such as footwear, apparel, athletic equipment, watchbands, and the like, and methods of forming those articles are presented. The articles are generally formed, in whole or in part, using rapid manufacturing techniques, such as laser sintering, stereolithography, solid deposition modeling, and the like. The use of rapid manufacturing allows for relatively economical and time efficient manufacture of customized articles. Portions of the articles may be manufactured using rapid manufacturing and those portions may be joined with portions formed using conventional, non-rapid manufacturing techniques. The methods may also include performing a scan of an appropriate body part of a user, such as a foot, in order to create a customized article of footwear for the user.

Various articles, such as footwear, apparel, athletic equipment, watchbands, and the like, and methods of forming those articles are presented. The articles are generally formed, in whole or in part, using rapid manufacturing techniques, such as laser sintering, stereolithography, solid deposition modeling, and the like. The use of rapid manufacturing allows for relatively economical and time efficient manufacture of customized articles. Portions of the articles may be manufactured using rapid manufacturing and those portions may be joined with portions formed using conventional, non-rapid manufacturing techniques. The methods may also include performing a scan of an appropriate body part of a user, such as a foot, in order to create a customized article of footwear for the user.

Described herein is an automatic or automated process for injection molding of coated components, more particularly coated soles of plastic, where first of all the molding tool is lined with a release agent composition and, after flashing of this release agent composition, a composition for forming the component is injected. After crosslinking of these two compositions, the coated component produced is removed from the molding tool and subjected optionally to an aftertreatment.

An article of footwear includes an upper coupled to a sole structure. The upper has a ground facing surface, and opposing medial and lateral sidewalls disposed on and extending from opposite medial and lateral sides of the ground facing surface. The sole structure is formed from a plurality of non-coextensive, thermoplastic foam layers, where each layer extends across a portion of the ground facing surface of the upper. These layers include at least a first foam layer and a second foam layer. The first foam layer has a different hardness and/or density than the second foam layer. Each of the first foam layer and the second foam layer extends into direct contact with, and is directly adhered to the lateral sidewall and the medial sidewall of the upper, and the first foam layer is secured to the second foam layer via an adhesive or a thermal weld.

A boot comprises: a shell comprising a first foamed polymeric material; a sock liner comprising a second foamed polymeric material, the sock liner having an exposed section and an enclosed section; and an adhesive layer affixing the shell and the enclosed section of the sock liner; wherein there is an absence of intermingling of the second surface of the enclosed section of the sock liner with the inner surface of the shell. Methods of making and using the boot are also provided.

Sports boot element of which the wall includes at least two different plastics materials (15, 16), the wall having (i) a first zone (11) including the two different plastics materials within its thickness, the first plastics material (15) forming two layers of the wall constituting the internal and external faces of the said wall, and the second plastics material (16) being interposed between the two layers of the first plastics material (15), and (ii) a second zone (13) including only the second plastics material (16).

Ski boot sole (10), characterized in that it comprises: a plate (11) made of a composite material comprising reinforcing ribs (20); rear (30) and front (40) components extending under the plate (11) and forming gripping tread patterns (35, 45).

The present disclosure relates generally to three-dimensionally printed molds, and associated methods, for use in manufacturing articles such as footwear. In some embodiments, for example, a three-dimensionally printed mold may be a master mold that is used to manufacture a secondary mold. The secondary mold may be used, in certain embodiments, to provide a cured material that can be transferred to a substrate, such as a textile, thereby providing the manufactured article. The use of such arrangements can, according to certain embodiments, allow for the production of improved articles of footwear and/or customized articles of footwear.

The present disclosure relates generally to three-dimensionally printed molds, and associated methods, for use in manufacturing articles such as footwear. In some embodiments, for example, a three-dimensionally printed mold may be a master mold that is used to manufacture a secondary mold. The secondary mold may be used, in certain embodiments, to provide a cured material that can be transferred to a substrate, such as a textile, thereby providing the manufactured article. The use of such arrangements can, according to certain embodiments, allow for the production of improved articles of footwear and/or customized articles of footwear.

A method of manufacturing a dandelion latex shoe component. Dandelion rubber, CIS polybutadiene rubber (BR), and butadiene styrene rubber (SBR) are mixed together to form a first mixture. The dandelion rubber, CIS polybutadiene rubber (BR), and butadiene styrene rubber (SBR) are mixed at a temperature not less than 60° Celsius and not greater than 80° to form the first mixture. Silicon dioxide is then mixed with the first mixture to form a second mixture. The silicon dioxide is mixed with the first mixture at a temperature not less than 80° Celsius and not greater than 100° Celsius to form the second mixture. The dandelion latex shoe component is then formed from at least the second mixture via a molding process.