A stitched article includes a substrate and a first strand portion formed from a bundle of fibers. The substrate has a first region and a second region. The first strand portion is attached to the substrate in the first region and in the second region via a series of stitches formed with a thread and forms a first layer on the substrate. The article has a first concentration of the stitches in the first region along a first length of the strand portion and a second concentration of the stitches different than the first concentration in the second region along a second length of the first strand portion.

A footwear moulding system for direct injection production of footwear, said footwear moulding system comprising a supporting mould (21), a last (30), an in-mould (22), and an injection channel (40),
wherein the supporting mould (21) comprises at least an in-mould support. The in-mould (22) is elastomeric and the in-mould (22) comprises an in-mould outer surface (76) configured to be supported by said in-mould support. The in-mould support comprises at least one support side mould (26, 28) and a support bottom mould (24). Further, the invention relates to a direct injection footwear production method for footwear by use of such a moulding system.

The present invention relates to an outsole for a shoe, in particular for a soccer shoe, and it further relates to a shoe with such an outsole, and to a method for the manufacture of such items.

Provided is an outsole for a shoe, in particular for a soccer shoe, which comprises: a first main stud disposed on a bottom surface of the outsole, and a first peripheral stud disposed on a peripheral surface of the outsole, wherein a tip of the first main stud and a tip of the first peripheral stud are linked by a first bridge portion.

Also provided is an outsole for a shoe, in particular for a soccer shoe, comprising: a first main stud disposed on a bottom surface of the outsole, and a first peripheral stud disposed on a peripheral surface of the outsole, wherein the first peripheral stud has a generally triangular shape, preferably wherein two corners are pointing outwards and one corner is pointing inwards.

Additionally provided is an outsole for a shoe, in particular for a soccer shoe, comprising: at least one peripheral lateral stud disposed on a lateral peripheral surface of the outsole, wherein the at least one peripheral lateral stud is disposed in a region of the lateral peripheral surface that lies in a forefoot part of the outsole, and wherein the region of the lateral peripheral surface in which the at least one peripheral lateral stud is disposed is spaced apart from a front tip of the outsole such that the region of the lateral peripheral surface in which the at least one peripheral lateral stud is disposed is arranged further rearwards than a first row of studs of the outsole, counted from the front tip of the outsole.

A stud for an outsole includes: an outer tubular portion located on an outsole body and having a tubular shape; and a core portion located inside the outer tubular portion. The outer tubular portion is integral with the outsole body with no seam between the outer tubular portion and the outsole body. An inner wall surface of the outer tubular portion surrounds, and is in contact with, a side surface of the core portion. This configuration reduces separation of the stud from the outsole and firmly holds the stud on the outsole.

The invention concerns a method of producing an article of footwear comprising: providing an upper; providing a mold and opening the mold; inserting the upper into the open mold; closing the mold; and injecting a pressurized molten resin, wherein, after the injecting, there is a gap filled with the resin between a side wall of the mold and an outer surface of at least a first portion of the upper, wherein the gap is essentially zero at a contacting point, wherein the gap increases gradually from the contacting point in at least a first region of the mold.

Methods and systems are provided for forming an article of footwear. In one example, forming the article of footwear includes using a perforated last during molding of a midsole of the article of footwear. The midsole may be attached to a seam of the upper of the article footwear to secure the midsole to the upper.

A footwear injection mould for Direct Injection moulding of footwear parts, where the mould comprises: a first mould cavity defining a first footwear part, a second mould cavity defining a second footwear part, a first side frame defining at least a part of a first side of the first and second mould cavities, a second side frame defining at least a part of a second side of the first and second mould cavities, and a bottom frame defining at least a part of the first and second mould cavities, where the first and/or the second side frame define(s) at least a part of a first injection channel which is in fluid communication with the first mould cavity and the second mould cavity.

A method for forming a plate includes attaching a first strand portion to a flexible substrate to form a first layer on the substrate and positioning a second strand portion on the first layer to form a second layer on the first layer in a plurality of discrete regions on the substrate. The method also includes positioning a plurality of traction elements into corresponding cavities formed into a first mold surface and positioning the substrate on the first mold surface to change a shape of the substrate. At least one of heat and pressure is applied to the first strand portion, the second strand portion, the substrate, and the traction elements to conform the substrate to the shape of the first mold surface and form the traction elements into the substrate at each of the discrete regions. The method also includes incorporating the substrate into an article of footwear.

Methods and systems are provided for forming an article of footwear. In one example, forming the article of footwear includes using a perforated last during molding of a midsole of the article of footwear. The midsole may be attached to a seam of the upper of the article footwear to secure the midsole to the upper.

A sole structure of an article of footwear is provided and includes a first midsole portion including a first sidewall and a second midsole portion including a second sidewall. The sole structure also includes a first sheet disposed between the first midsole portion and the second midsole portion and including a first surface and a second surface formed on an opposite side of the first sheet than the first surface. The first sheet includes one or more apertures extending through the first sheet from the first surface to the second surface. The first midsole portion and the second midsole portion are operably connected through the one or more apertures of the first sheet.